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Model 330

– 237 –

Vehicle

COMPONENT MFG./MODEL NO. SERIAL NO. ASSEMBLY NO./SPECIFICATION

Engine

Transmission

Clutch

Steer Axle

Forward Drive Axle

Gear Ratio

Part No.

Housing No.

Differential Carrier I.D.

Rear Drive Axle

Gear Ratio

Part No.

Housing No.

Differential Carrier I.D.

Vehicle Component Register

Table of Contents

Default Chapter3
- Table of Contents3
Introduction9
- How to Use this Manual9
- Safety Signals9
- Vehicle Safety11
- How to Find What You Want11
- A Special Word about Repairs12
- Shop Manuals12
- Preventive Maintenance Section13
- Additional Sources of Information13
Operating Instructions15
- Start-Up15
- Introduction15
- Door Lock and Keys15
- Cab and Frame Access15
- Hood Hold Downs and Tilt17
- Hood Safety Cable18
- Safe Vehicle Operation18
- Vehicle Loading19
- Emergency Equipment20
- Driver's Check List20
- Model21
- Table 1 Index of Gauges25
- Self Test27
- Speedometer and Odometer28
- Tachometer29
- Coolant (Water) Temperature Gauge30
- Engine Oil Pressure Gauge32
- Dual Air Pressure Gauge (Air Reservoir)33
- Fuel Gauge35
- Voltmeter (Option)36
- Transmission Temperature Gauge (Option)36
- Air Filter Restriction Indicator (Option)37
- Headlight Switch37
- Daytime Running Lights (Option)38
- Panel Lights38
- ID and Clearance Lights38
- Windshield Wipers/Washer39
- Ignition Key Switch40
- Parking Brake41
- Cruise Control Switch44
- Hand Throttle Control44
Instruments and Controls27
Heating and Air Conditioning45
- Introduction45
- Controls46
- Heating47
- Defogging47
- Cooling47
Accessories49
- Radio49
- Cigarette Lighter49
- Ashtray49
- Air Operated Horn (Option)49
- Glove Compartment50
- Dome Light50
Seats51
- Introduction51
- Seat Adjustment51
- Safety Restraint Belts52
- Tether Belts56
- Komfort-Lok® Latch57
- During Pregnancy58
- Passengers58
- Belt Damage and Repair58
Steering Column and Mirrors59
- Introduction59
- Turn Signal/High Beam Switch59
- Emergency Flasher Switch60
- Trailer Brake Hand Valve60
- Adjustable Steering Column (Option)61
- Horn61
- Mirrors61
Operating the Engine63
- Introduction63
- Starting Procedure - Normal Temperature63
- Starting Procedure - Cold Weather65
- Engine Warm-Up and Idling67
- Idling the Engine68
- Engine Fan Switch (Option)69
- Cruise Control (Option)70
- Engine Shutdown System (Option)71
Operating the Transmission72
- Introduction72
- Operating Manual Transmissions72
- Putting the Vehicle in Motion73
- More Transmission Tips75
- Operating Automatic Transmissions76
Using the Brake System78
- Introduction78
- Using the Parking Brake80
- Tractor and Trailer Air Supply Valve82
- Brake Safety and Emergency84
- Anti-Lock Braking System87
- Trailer Brake Hand Valve89
- Driving Bobtail or with an Unloaded Trailer90
- Engine Retarder (Option)91
- Brake Components92
- Hydraulic Brakes94
Operating the Rear/Drive Axle Introduction101
- Interaxle Differential Lock101
- More Driving Tips and Techniques104
- Vehicle Recovery and Spring Brakes116
- Shut-Down122
Preventive Maintenance125
- Introduction125
- Safety Precautions125
- Environmental Protection and Material Hazards126
- How to Order Parts127
Maintenance Schedule and Lubrication128
- Introduction128
- Preventive Maintenance Intervals and Schedule128
- Model128
- Table 2 Recommended Maintenance Intervals129
- Table 3 Maintenance Schedule133
- Lubrication Specifications142
- Table 4 Lubricant Applications143
- Oil Reservoirs144
- Lubrication Chart144
- Table 5 Recommended Lubrication Types145
Engine Maintenance147
- Engine Lubrication147
- Fuel System148
- Accessory Drive Belts150
- Engine Fan151
- Exhaust System152
Cooling System153
- Introduction153
- Radiator and Hose Clamps153
- Topping up153
- Table 6 Radiator Hose Clamp Torque Values153
- Table 7 Cooling System Maintenance and Schedule155
- Adding Coolant156
- Table 8 Antifreeze Protection - Ethylene Glycol157
- Change and Refilling158
- Engine (Block) Heater (Option)159
- Table 9 Coolant Capacity159
Brake System161
- Introduction161
- Lubrication162
- Checks and Adjustments162
- Table 10 Brake Adjuster Stroke164
- Hydraulic Brake System165
- Anti-Lock Braking System (ABS)169
Air System171
- Introduction171
- Scheduled Maintenance172
- Table 11 Air System Scheduled Maintenance172
- Air Tanks173
- Dual Air Gauge and Air Leaks174
- Air Compressor175
- Air Dryer176
- Air Intake System177
- Air Filter Replacement178
Tires and Wheels180
- Introduction180
- General Safety Requirements180
- Tire Inspection and Replacement181
- Tire Inflation and Loading181
- Table 12 Effect of Load Pressure on Tire Life183
- Wheel Mounting and Fastening184
- Table 13 Wheel Cap Nut Torque185
- Disc Wheels186
- Demounted Rims187
- Comparing Hub Piloted and Ball Seat Parts187
- Table 14 Comparing Hub-Piloted and Ball-Seat Wheels188
- Tire Replacement189
- Matching Tires189
- Wheel and Tire Replacement for Trucks with Hydraulic Brakes190
- Table 15 Acceptable Rev Per Mile190
Heater and Air Conditioner191
- Introduction191
- Special Precautions191
- Heater191
- Air Conditioner192
Electrical System193
- Location of Fuses193
- Adding Electrical Options193
- Truck-Body Connection193
- Batteries193
- Battery Care195
- Jump Starting Vehicles195
- Battery Charging199
- Bulb Replacement201
- Electrical and Alternator Precautions202
Cab Maintenance203
- Exterior Maintenance203
- Cleaning, Protection and Weather-Stripping204
- Safety Restraint System - Inspection206
- Windshield Wiper/Washer209
- Washer Reservoir209
Transmission and Clutch210
- Introduction210
- All Transmissions210
- Manual Transmissions210
- Clutch System Introduction211
- Table 16 Transmission Lubrication - Manual Transmissions211
- Clutch Adjustment - Normal Wear212
- Automatic Transmissions213
- Table 17 Transmission Lubrication - Automatic Transmissions213
Steering and Driveline214
- Power Steering214
- Fluid Level and Refill215
- Steering Driveline216
- Driveshaft and U-Joints216
Front Axle and Suspension217
- Inspection217
- Axle Lubrication217
- Suspension Lubrication218
- Torque219
- WARNING! Do Not Operate the Vehicle if the U219
- Bolts Are Not Properly Tightened. Loose U-Bolts -24219
- Do Not Properly Secure the Axle to the Suspen219
- Sion. this Could Cause Loss of Vehicle Control -24219
- And an Injury Accident. Loose U-Bolts Can also219
- Cause Uneven Tire Wear and Poor Alignment219
- Model219
Rear Axle and Suspension220
- General Maintenance220
- Visual Inspection220
- Rear Axle Lubrication221
- Table 18 Drive Axle Lubrication222
- Rear Suspension Fasteners223
Frame and Fifth Wheel226
- Introduction226
- Fifth Wheel Maintenance227
- Sliding Fifth Wheel227
Noise and Emission Control228
- Noise Emission Warranty228
- Model228
- Inspection and Maintenance Instructions229
- Maintenance Log231
- Table 19 Maintenance Log231
Consumer Information and Vehicle Identification234
- Reporting Safety Defects234
- Vehicle Identification234
- Table 20 Model Year Letter Designations235
- Complete Vehicle Certification Label236
- Incomplete Vehicle Certification Label237
- Component Identification238

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