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Pfeuffer Contador User Manual

Pfeuffer Contador
40 pages
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Artikelnummer/Article no. 1410 0091
Pfeuffer GmbH
Flugplatzstraße 70
97318 Kitzingen
GERMANY
Phone: +49 9321 9369–0
Fax: +49 9321 936950
info@pfeuffer.com
Revision 6/25.04.2019
www.pfeuffer.com
Translation of the original operating instructions
Operating Instructions
Seed counter
Contador
Includes semi-automatic filling station
Contafill

Table of Contents

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Pfeuffer Contador Specifications

General IconGeneral
BrandPfeuffer
ModelContador
CategoryCash Counter
LanguageEnglish

Summary

Introduction to the Seed Counter

Intended Use of the CONTADOR

Defines the primary purpose and applications of the CONTADOR seed counter.

Declaration of Conformity

Lists directives and standards the CONTADOR complies with, ensuring safety and compatibility.

Declaration of Incorporation

Details compliance for the CONTAFILL as a partly completed machine under EU directives.

Danger Note Structures

Explains symbols and categories for warnings, safety instructions, and important notes.

Pictograms and Identification

Illustrates symbols used in instructions and how to identify the machine's type.

Safety Guidelines and Precautions

Installed Safety Systems

Details checks for safety systems like mains switch and protective coverings.

Operating and Danger Areas

Defines safe operating zones and potential danger areas around the CONTADOR.

Personnel Responsibilities

Outlines duties for operating and maintenance personnel regarding safety.

Operating Company Safety Measures

Specifies responsibilities of the operating company for personnel safety and compliance.

General Safety Instructions

Provides essential safety guidelines for operation, cleaning, and maintenance.

Safety Tests and Residual Dangers

Covers factory safety tests and highlights remaining dangers, particularly from electrical current.

Switch-off Procedure

Details the critical steps to safely shut down the machine before maintenance.

Technical Data and Specifications

CONTADOR Specifications

Lists dimensions, weight, power, container volumes, and electrical details of the CONTADOR.

CONTAFILL Specifications

Provides dimensions, weight, and power supply for the CONTAFILL accessory.

General Environmental Data

Outlines ambient temperature and humidity ranges for storage and operation.

Delivery, Transport, and Storage

Standard Equipment Supplied

Lists items included in the standard delivery scope of the CONTADOR.

Transport and Packaging

Covers procedures for incoming inspection, handling damages, and unpacking.

Temporary Storage Conditions

Specifies requirements for storing the device and packaging for up to six months.

Functionality Overview

Overview of Components

Identifies key parts of the CONTADOR through a labeled diagram and list.

Functional Sequence

Explains how the seed counting process works, from feed container to drawer.

CONTAFILL Filling Station

Details the semi-automatic filling station for bags or bottles.

External Control Interfaces

Explains RS232 and special interfaces for PC or external control.

External Start Key

Describes the function and use of an optional foot or hand-held start button.

SeedCount Software

Introduces software for sample processing, count lists, and label printing.

Installation and Operation

Assembling the CONTADOR

Guides the user through unpacking and setting up the main CONTADOR unit.

Assembling with CONTAFILL

Outlines steps for connecting the CONTADOR to the CONTAFILL filling station.

Carousel Assembly and Loading

Details the process of assembling and loading the carousel for the CONTAFILL.

Inserting the Carousel

Explains how to correctly insert the carousel into the CONTAFILL.

Removing the Carousel

Provides instructions for safely removing the carousel from the CONTAFILL.

Electrical Connections

Specifies proper grounding and connection procedures for the CONTADOR and CONTAFILL.

Device Operation Procedures

Operator Panel Overview

Describes the function of the keyboard, LC display, and indicator lamps on the control panel.

Switching On the CONTADOR

Instructions for powering on the device and initial system messages.

Filling the Sample

Steps for preparing the device and adding seeds to the feed container.

Feed Container Selection

Explains how the machine detects and selects parameters based on the feed container.

Setting Gate Height

Guides adjustment of the gate height for optimal seed flow and counting.

Device Settings

Covers various adjustable parameters for counting speed, size, and modes.

Menu Structure and Navigation

Illustrates the navigation and keyboard shortcuts for accessing settings.

Counting Speed Adjustment

Explains automatic and manual setting of counting speed for optimal results.

Grain Size Configuration

Instructions for setting the grain size parameter for accurate counting.

Counting Modes Overview

Introduces different counting methods like simple, sum, and difference counting.

Normal Counting (Simple)

Describes the basic counting process starting from zero.

Counting Sums Mode

How to add to an existing count, indicated by a plus symbol.

Counting Differences Mode

How to subtract from an existing count, indicated by a minus symbol.

Switching Off the CONTADOR

Procedure for safely powering down the device.

Counting with CONTAFILL Station

Instructions for using the CONTADOR with the CONTAFILL filling station.

Carousel Mode: 1 Cycle

Operation mode for counting larger quantities with automated filling cycles.

Carousel Mode: Preset (Continuous)

Continuous operation mode for filling bags with a preset number of seeds.

Maintenance and Cleaning

Cleaning Procedures

General guidelines and methods for cleaning the device surfaces and components.

Cleaning the Light Barrier

Specific instructions for cleaning the optical sensor crucial for counting.

Maintenance Tasks

Outlines periodic maintenance activities for the device.

Renewing the Internal Fuse

Step-by-step guide to replace the internal glass microfuse.

Inspection Intervals and Functional Checks

Table detailing frequency for functional checks of components like keyboard, connections, and beeper.

Faults, Causes, and Remedy

Display and Power Issues

Troubleshooting steps for when the display does not light up or shows continuous messages.

Device Start and Stop Problems

Solutions for issues like the device not starting or stopping during counting.

Counting Accuracy and Display Flashes

Addresses common causes for incorrect counts and flashing displays.

Preset and Bagging Errors

Solutions for 'preset wrong' messages and issues with the CONTAFILL bag filling.

Spare Parts and Accessories

CONTADOR Optional Accessories

Details various feed containers, drawers, and other accessories for the CONTADOR.

CONTAFILL Accessories

Lists accessories specific to the CONTAFILL filling station, including software.

Emergency Procedures

Emergency Disconnection

Instructions for immediately disconnecting power in emergency situations.

Disassembly and Disposal

Specialist Disassembly

Guidance for disassembly, emphasizing it must be done by trained specialists.

Disposal Regulations

Information on proper disposal of the equipment according to environmental regulations.

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