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S120A
PG Drives Technology S120A User Manual
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PG
D
RIVES
T
ECHNOLOGY
S-
DRIVE
–
O
PERATION
SK76745/10
9
CHAPTER 1 - OPERATION
8
10
Table of Contents
Default Chapter
3
Table of Contents
3
About this Manual
8
Chapter 1 - Operation
9
Introduction
11
General
11
Handling
11
Controls
11
On/Off Switch
11
Status Indicator
11
Throttle
11
Wig-Wag Throttle
12
Single-Ended Throttle
12
Unipolar Throttle
12
Reverse Switch
12
Speed Limiting Potentiometer
12
Slow/Fast Switch
12
Audible Alarm
12
Getting Ready to Drive
12
Tips for Using Your Controller
13
Driving - General
13
Driving Technique
13
Hazards
13
Safety Checks
14
Daily Checks
14
Weekly Checks
14
Servicing
14
Status Indication
14
Single Lamp and LED Status Indicators
15
Status Indicator Steady
15
Status Indicator Flashes Slowly
15
Status Indicator Blinks on Every 5 Seconds
15
Status Indicator Flashes Rapidly
15
(Even with Throttle Released)
15
Trucharge Indicator
15
Trucharge Indicator Steady
15
Trucharge Indicator Flashing Slowly
15
Trucharge Indicator Stepping up
16
Trucharge Indicator Blinks on Every 3.5 Secs
16
Trucharge Indicator Flashing Rapidly
16
Self-Help Guide
16
Slow or Sluggish Movement
17
Battery Gauge
17
How to Read a Single Bulb (or LED) Battery Gauge
18
How to Read a Trucharge Battery Gauge
18
Pushing Your Scooter
18
Programming
18
Warranty
19
Servicing
19
Chapter 2 - Installation
20
Documentation
22
S-Drive Operation
22
Dimensions
22
S45A, S70A and S90A Controllers
22
S120A and S140A Controllers
23
S200A Controller
24
Program Settings
24
Soft-Stop
25
Other Information
25
Immobilizing the Scooter
25
Prevention of Unauthorized Use
25
Charger Interlock
25
Connections
26
General
26
Wiring Configuration S45A, S70A & S90A
27
Wiring Configuration S120A & 140A
27
Wiring Configuration S200A
28
Connectors & Connector Kits
28
Motor and Battery
29
S45A, S70A & S90A
29
S120A & S140A
29
S200A
29
Brake Connector
29
Tiller Interface Connector
30
Charger/Programming Connector
30
Crimping
30
Brake, Tiller Interface & Charger/Programming Connectors
30
Motor and Battery Connectors
30
Wire Gauge and Types
31
Battery Connection
31
Motor Connection
31
Solenoid Brake Connection
32
Tiller Interface
32
Throttle Potentiometer Configuration
33
Speed Limiting Potentiometer Config
33
ISO-Test Resistor Configuration
34
On/Off Switch
34
Status Indicator
34
Status Indicator Diagnostic Setting
35
Slow/Fast Switch
36
Reverse Switch
36
Audible Alarm
36
Brake Light
37
Volts
37
Inhibit 2
38
Inhibit 2 Mode
38
Inhibit 2 Speed
39
Inhibit 2 Operation
39
Inhibit 3
39
Inhibit 3 Mode
40
Inhibit 3 Speed
40
Inhibit 3 Operation
40
Auxiliary Output
41
Drive Motors
41
Gradient Performance
42
Freewheeling
42
Charger/Programming Connections (Off-Board & On-Board)
43
Inhibit 1
43
Inhibit Mode
44
Inhibit 1 Speed
44
Inhibit 1 Operation
44
Batteries
45
Mounting
45
Mounting of the S-Drive
45
S45A, S70A & S90A
45
S120A + S140A
45
S200A
46
Orientation
46
Position
46
Cables
46
Mounting the S-Drive + S-Cover System
47
S45, S70A & S90A + S-Cover
47
S120A & S140A + S-Cover
48
S200A + S-Cover
48
Orientation
48
Position
49
Cables
49
Production Tests
49
Mounting
49
Cables and Connectors
49
Preset Settings
49
Operational Test
49
Test Drive
50
Soft-Stop Test
50
Electromagnetic Compatibility (E.M.C.)
50
Emissions
50
Motor Suppression
50
Cables
50
Immunity
51
Electro-Static Discharge (E.S.D.)
51
Battery Gauge
51
Chapter 3 - Programming
52
Introduction
54
Sp1A Programmer
54
PC Programmer
54
Parameters
54
Safety Fences
55
Speed Parameters
56
Forward Acceleration
56
Forward Deceleration
56
Reverse Acceleration
56
Reverse Deceleration
56
Max Forward Speed
57
Min Forward Speed
57
Max Reverse Speed
57
Min Reverse Speed
58
Speed Limit Pot. Enabled
58
Operation Parameters
58
Throttle Invert
58
Sleep Timer
58
Throttle Parameters
59
Throttle Type
59
Throttle Deadband
59
Throttle Gain
59
Throttle Operated at Power-Up
59
Throttle Reference Test
60
ISO Tests Resistor
60
Battery Parameters
60
Low Battery Flash Level
60
Cable Resistance
60
Calibration Factor
60
Low Battery Alarm
60
Low Battery Alarm Tone
61
Trucharge Reset Level
61
Inhibit Parameters
61
Inhibit 1 Mode, Inhibit 1 Speed, Inhibit 1 Latch
61
Inhibit 2 Mode, Inhibit 2 Speed, Inhibit 2 Latch
61
Inhibit 3 Mode, Inhibit 3 Speed, Inhibit 3 Latch
61
Aux Output Mode
61
General Parameters
62
Soft-Stop
62
Brake Time
62
Output Voltage
62
Status Output Type
62
Diagnostic Flash Sequence
62
Reverse Alarm
63
Reverse Alarm Tone
63
Pulse Reverse Alarm
63
Diagnostic Alarm
64
Diagnostic Alarm Tone
64
Brake Disconnected Alarm
64
Brake Disconnected Alarm Tone
64
Brake Fault Detect
64
Brake Light
64
Push too Fast Threshold
65
Push too Fast Timeout
65
Freewheel Enable
65
Inhibit 2 Horn Input Enable
65
Inhibit 2 Horn Input Enable Tone
66
Motor Parameters
66
Current Limit
66
Boost Drive Current and Boost Drive Time
66
Current Foldback Threshold, Current Foldback Time, Current Foldback Level, Motor Cooling Time
66
Current Foldback Temp
67
Motor Compensation
67
Motor Stall Timeout
68
Braking Current
68
Timed Foldback Braking Current
68
Timed Foldback Speed
68
Enhanced Motor Compensation (Up)
69
Enhanced Motor Compensation (Down)
69
Enhanced Motor Comp (Up) Gain
69
Memory Functions
69
Read System Log
69
Clear System Log
69
Read Timer
69
Clear Timer
69
Chapter 4 - Tiller Module
70
Introduction
72
Surface Variant
72
Inset Variant
73
Dimensions
73
Surface Variant
73
Inset Variant
74
Mounting
74
Handling
74
Surface Variant
74
Fixing
74
Sealing
75
Inset Variant
75
Fixing
75
Sealing
76
Wiring
76
Wire Gauge
76
Connectors
76
Surface Mount Variant
76
Inset Variant
77
Connections
77
Surface Variant
77
Insert Variant
78
Controller Connections
78
ESD Connection
78
Surface Mount Variant
78
Inset Mount Variant
78
Electromagnetic Compatibility (EMC)
79
Immunity and Emissions
79
Electro-Static Discharge (E.S.D.)
79
Production Tests
79
Mounting
79
Cables and Connections
79
Operational Test
79
Chapter 5 - Warning Summary
80
Introduction
82
Warnings
82
Driving Technique
82
Hazards
82
Safety Checks
83
Status Indicator Flashes Slowly
83
Trucharge Indicator Flashes Slowly
83
Pushing Your Scooter
83
Programming
83
Warranty
83
Servicing
83
Program Settings
84
Charger Interlock
84
Connections - General
84
Battery and Motor Connections
84
Crimping
85
Wire Gauge and Types
85
Battery Connection
85
ISO-Test Resistor Configuration
85
Volts
85
Inhibit 2 Speed
85
Inhibit 3 Speed
86
Drive Motors
86
Freewheeling
86
Charger Connections
86
Inhibit 1 Speed Limit Value
87
Position
87
Production Tests
87
Program Settings
87
Introduction
87
Safety Fences
87
Forward Acceleration
87
Forward Deceleration
88
Reverse Deceleration
88
Max Forward Speed
88
Speed Limit Pot. Enabled
88
Throttle Operated at Power-Up
88
Soft-Stop
88
Brake Fault Detect
88
Push too Fast Threshold & Push too Fast Time-Out
88
Motor Compensation
89
Chapter 6 - Specifications
90
Electrical Specifications
92
Appendix - a
95
Compliance of the S-Drive Range of Scooter Controllers with ISO 7176-14: 2008
95
Conformity of the S-Drive Product Family with ISO 7176-14:2008
95
Annex a - Wiring Guidance
100
Summary
100
Annex - S-Drive Command Signal Leakage
101
Appendix - B
106
Set up Procedure
106
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PG Drives Technology S120A Specifications
General
Brand
PG Drives Technology
Model
S120A
Category
Controller
Language
English
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