EasyManua.ls Logo

Philips 42PFL3604/12 Service Manual

Philips 42PFL3604/12
65 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Published by QM/EH 0965 BU TV Consumer Care, the Netherlands Subject to modification EN 3122 785 18280
2009-May-29
©
Copyright 2009 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Colour Television Chassis
TPS2.2E
LA
18250_000_090210.eps
090504
Contents Page Contents Page
1. Revision List 2
2. Technical Specifications, Connections 2
3. Precautions, Notes, and Abbreviation List 5
4. Mechanical Instructions 9
5. Service Modes, Error Codes, and Fault Finding 11
6. Alignments 13
7. Circuit Descriptions 14
8. IC Data Sheets 19
9. Block Diagrams
Wiring Diagram 29
Block Diagram 30
10. Circuit Diagrams and PWB Layouts DrawingPWB
Power board: Adapter
(A01) 3133-34
Power Board: Inverter (A02) 3233-34
SSB: D-SUB INPUT (B01) 3552-61
SSB: Video Input & CVBS Output (B02) 3652-61
SSB: Scart (B03) 3752-61
SSB: Tuner (B04) 3852-61
SSB: HDMI Output 1 (B05) 3952-61
SSB: HDMI Output 2 (B06) 4052-61
SSB: Lips & Inverter I/F (B07) 4152-61
SSB: Scaler MST6B885GL-1 (B08) 4252-61
SSB: WT6703F Standby MCU (B09) 4352-61
SSB: Flash ROM & Memory (B10) 4452-61
SSB: Key, IR BD, & Compair I/F (B11) 4552-61
SSB: Panel I/F (B12) 4652-61
SSB: iTV I/F and AOC Hotel (B13) 4752-61
SSB: USB (B14) 4852-61
SSB: Audio/AMP (B15) 4952-61
SSB: Audio I/F and SPDIF Out (B16) 5052-61
SSB: DC-DC Power (B17) 5152-61
IR Board (J) 6263
Keyboard control (E) 6465

Other manuals for Philips 42PFL3604/12

Question and Answer IconNeed help?

Do you have a question about the Philips 42PFL3604/12 and is the answer not in the manual?

Philips 42PFL3604/12 Specifications

General IconGeneral
BrandPhilips
Model42PFL3604/12
CategoryTV
LanguageEnglish

Summary

1. Revision List

2. Technical Specifications and Connections

2.1 Technical Specifications

Details about product specifications, including model numbers.

2.2 Directions for Use

Information on accessing product usage guides and support resources.

2.3 Connections

Overview of all input/output connectors on the TV.

2.3.1 Side Connections

Details of audio and video input connectors located on the side.

2.3.2 Rear Connections

Details of various input/output connectors on the rear of the TV.

2.4 Chassis Overview

Reference to block diagrams for PWB/CBA locations.

3. Precautions, Notes, and Abbreviation List

3.1 Safety Instructions

Essential safety guidelines and precautions to follow during repair.

3.2 Warnings

Important warnings regarding ESD, high voltage, and component handling.

3.3 Notes

General notes and specific schematic conventions for service.

3.3.1 General

Guidelines for measuring voltages and waveforms, and service default mode.

3.3.2 Schematic Notes

Explains resistor and capacitor value notations and symbols used in schematics.

3.3.3 Spare Parts

Information on how to access the Philips Spare Parts Web Portal.

3.3.4 BGA (Ball Grid Array) ICs

Guidance on handling BGA ICs and temperature profiles.

3.3.5 Lead-free Soldering

Rules and recommendations for lead-free soldering techniques.

3.4 Abbreviation List

A comprehensive list of technical abbreviations used in the manual.

3.3.6 Alternative BOM identification

How to identify Bill of Materials (BOM) variants using the serial number.

3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR)

Decision-making guide for board exchange versus component repair.

3.3.8 Practical Service Precautions

Practical advice and safety measures for service technicians.

4. Mechanical Instructions

4.1 Cable Dressing

Instructions on how to route and secure cables within the TV chassis.

4.2 Service Positions

Recommended positions for the TV to facilitate easy servicing.

4.3 Assy/Panel Removal

Step-by-step guide for removing internal assemblies and the panel.

4.4 Set Re-assembly

Procedures for reassembling the TV after service.

4.2.1 Foam Bars

Guidance on using foam bars for safe TV placement during service.

4.3.1 Rear Cover

Instructions for removing the TV's rear cover.

4.3.2 Small Signal Board (SSB)

Steps for removing the Small Signal Board (SSB).

4.3.3 Power Supply Unit (PSU)

Procedure for removing and replacing the Power Supply Unit (PSU).

4.3.4 Speakers

Instructions for removing and replacing the TV speakers.

4.3.5 Keyboard Control Panel

Steps for removing the keyboard control panel.

4.3.6 IR/LED Board

Procedure for removing the IR/LED board.

4.3.7 LCD Panel

Instructions for removing the LCD panel.

5. Service Modes, Error Codes, and Fault Finding

5.1 Service Modes

Overview of customer and service alignment modes for diagnostics and adjustments.

5.1.1 Customer Service Mode (CSM)

Purpose, activation, and navigation of the Customer Service Mode menu.

5.1.2 Service Alignment Mode (SAM)

Method to enter the factory mode and navigate its options.

5.2 Software Upgrading

Procedures for upgrading the TV's software using service tools.

5.2.1 ComPair

Introduction, specifications, and connection guide for the ComPair service tool.

5.3 Error Codes

Explanation of the error code buffer and how errors are displayed.

5.4 Fault Finding and Repair Tips

General advice for diagnosing and resolving common TV faults.

5.4.1 Speakers

Tips for troubleshooting speaker-related issues.

5.4.2 Tuner

Advice on checking tuner options after replacement.

6. Alignments

6.1 General Alignment Conditions

Required conditions and equipment for performing electrical alignments.

6.2 CVI (YPbPr) source Auto Colour Adjust

Procedure for adjusting color using a YPbPr signal source.

6.2.1 Equipment Requirements

Lists the necessary equipment for the auto color adjustment.

6.2.2 Alignment method

Step-by-step method for performing the auto color adjustment.

6.2.3 Process

Detailed steps to execute the auto color adjustment process.

6.3 White Balance Adjustment

Procedure for adjusting the white balance of the display.

6.3.1 Equipment Requirements

Lists the equipment needed for white balance adjustment.

6.3.2 Input requirements

Specifies input signal types and settings for alignment.

6.3.3 Alignment Request in the center of the screen

Steps for applying white patterns and adjusting settings for calibration.

6.4 Serial Number Definition

Explains how to interpret the BOM code based on panel supplier.

7. Circuit Descriptions

7.1 General Description

Overview of the chassis features, supported inputs, and main IC.

7.1.1 Block Diagram

High-level system architecture showing major boards and IC connections.

7.1.2 SSB Cell Layout

Top-view layout of components on the Small Signal Board (SSB).

7.2 Main Supply

7.3 MST9B885GL

7.3.1 Instruction

Overview of the MST9B885GL-1 IC's capabilities and integration.

8. IC Data Sheets

8.1 TAFT-S710D (IC TU1101)

Internal block diagram of the TAFT-S710D tuner IC.

8.2 MST9B885GL-1-LF (IC U4201)

Pin configuration diagram for the MST9B885GL-1 IC.

8.3 WT6703F-SG240WT (IC U4101)

Block diagram and pin configuration for the WT6703F MCU.

8.4 TPS62203DBVRG4 (IC U7101)

Internal block diagram of the TPS62203DBVRG4 power management IC.

8.5 DRV601RTJR (IC U1201,U1901,U6101)

Block diagram and pin configuration for the DRV601RTJR audio amplifier IC.

8.6 MX25L1605DM2I-12G (IC U4402)

Internal block diagram and pin configuration for the MX25L1605DM2I flash memory IC.

8.7 TMDS261PAGT (IC U1503)

Block diagram and pin configuration for the TMDS261PAGT HDMI receiver IC.

8.8 TPA3124D2PWPR (IC U6102)

Internal block diagram and pin configuration for the TPA3124D2PWPR audio amplifier IC.

8.9 W9412G6IH-4 (IC U4401)

Internal block diagram for the W9412G6IH-4 SDRAM IC.

9. Block Diagrams

Wiring Diagram

Diagram showing the interconnections between major boards and components.

Block Diagram

High-level overview of the system architecture and signal paths.

10. Circuit Diagrams and PWB Layouts

Power board: Adapter

Circuit diagram for the power board's adapter section.

A01 37" to 47" S-LIPS

Detailed circuit schematic for the power board adapter.

A02 Inverter

Circuit diagram for the power board's inverter section.

Layout Power Board (Top Side)

Top-side PWB layout for the power board.

Layout Power Board (Bottom Side)

Bottom-side PWB layout for the power board.

SSB: D-SUB INPUT

Circuit diagram for the D-SUB input section of the Small Signal Board (SSB).

SSB: Video Input & CVBS Output

Circuit diagram for video input and CVBS output on the SSB.

SSB: Scart

Circuit diagram for the SCART connector interface on the SSB.

SSB: Tuner

Circuit diagram for the TV tuner module.

SSB: HDMI Output 1

Circuit diagram for the first HDMI output interface on the SSB.

SSB: HDMI Output 2

Circuit diagram for the second HDMI output interface on the SSB.

SSB: Lips & Inverter I/F

Circuit diagram for the interface between the Lips and Inverter sections.

SSB: Scaler MST6B885GL-1

Circuit diagram related to the MST6B885GL-1 scaler IC.

SSB: WT6703F Standby MCU

Circuit diagram for the WT6703F standby microcontroller.

SSB: Flash ROM & Memory

Circuit diagram for the flash ROM and memory components.

SSB: Key, IR BD, & Compair I/F

Circuit diagrams for the keyboard, IR board, and ComPair interface.

SSB: Panel I/F

Circuit diagram for the panel interface connector.

SSB: ITV I/F and AOC Hotel

Circuit diagrams for ITV interface and AOC hotel features.

SSB: USB

Circuit diagram for the USB interface and power supply.

SSB: Audio/AMP

Circuit diagram for the audio amplifier section.

SSB: Audio I/F and SPDIF Out

Circuit diagrams for audio input and SPDIF output.

SSB: DC-DC Power

Circuit diagrams for DC-DC power conversion stages.

Layout Small Signal Board (Part 1 Top Side)

Top-side PWB layout for the Small Signal Board, Part 1.

Layout Small Signal Board (Part 2 Top Side)

Top-side PWB layout for the Small Signal Board, Part 2.

Layout Small Signal Board (Part 3 Top Side)

Top-side PWB layout for the Small Signal Board, Part 3.

Layout Small Signal Board (Part 4 Top Side)

Top-side PWB layout for the Small Signal Board, Part 4.

Layout Small Signal Board (Overview Bottom Side)

Overview of the bottom-side PWB layout for the Small Signal Board.

Layout Small Signal Board (Part 1 Bottom Side)

Bottom-side PWB layout for the Small Signal Board, Part 1.

Layout Small Signal Board (Part 2 Bottom Side)

Bottom-side PWB layout for the Small Signal Board, Part 2.

Layout Small Signal Board (Part 3 Bottom Side)

Bottom-side PWB layout for the Small Signal Board, Part 3.

Layout Small Signal Board (Part 4 Bottom Side)

Bottom-side PWB layout for the Small Signal Board, Part 4.

J IR Board

Circuit diagram for the IR receiver board.

Layout IR Board (Top Side)

Top-side PWB layout for the IR board.

Layout IR Board (Bottom Side)

Bottom-side PWB layout for the IR board.

E Keyboard control

Circuit diagram for the keyboard control interface.

Layout Keyboard

Mechanical dimensions and layout of the keyboard.

Related product manuals