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Pioneer PDP-505PE User Manual

Pioneer PDP-505PE
102 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
PDP-505PE
ARP3214
PLASMA DISPLAY
PDP-505PE
PRO-505PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
Model Type Power Requirement Remarks
PDP-505PE WYVI AC220 - 240V
PDP-505PE WYVIXK AC220 - 240V
PRO-505PU KUC AC120V
Model No. Order No. Remarks
PDP-505PE
PRO-505PU
ARP3215 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
For details, refer to "Important symbols for good services" .
T-ZZY AUG. 2004 printed in Japan
VZ
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Pioneer PDP-505PE Specifications

General IconGeneral
Screen Size50 inches
Display TypePlasma
Resolution1366 x 768
Aspect Ratio16:9
Contrast Ratio10000:1
Response Time0.001 ms
Viewing Angle160 degrees
InputsHDMI, Component, Composite, S-Video

Summary

Safety Information

Warnings and Notices

Product warnings, California Proposition 65 notice, and Canadian model fuse symbol notice.

Safety Precautions

Essential safety measures for service technicians during repairs.

Leakage Current Testing

Cold Check Procedure

Measuring resistance of exposed metal parts with AC plug removed.

Hot Check Procedure

Measuring current from exposed metal parts with AC power connected.

Product Safety Notice

Safety Characteristics of Components

Importance of using specified parts with special safety characteristics.

Power Supply Hazards

Charged Section Identification

Identifying hazardous AC power points without transformer isolation.

High Voltage Generating Points

Identifying areas with voltages over 100V, posing shock risk.

VSUS Voltage Discharge Method

Procedure for safely discharging VSUS voltage.

Essential Servicing Checkpoints

Product Safety Compliance

Adherence to safety regulations and maintaining a safe work environment.

Repair Procedures

Guidelines for adjustments, lubricants, cleaning, and shipping.

Specifications

PDP-505PE Specifications

Technical specifications for the PDP-505PE model.

PRO-505PU Specifications

Technical specifications for the PRO-505PU model.

Accessories

Included Accessories List

List of accessories provided with the unit.

Exploded Views and Parts List

Packing Section Exploded View

Exploded diagram and parts list for the packing of the unit.

Packing Parts List and Contrast Table

Packing Parts Identification

Parts list for packing, cross-referenced with contrast table.

Contrast Table for Packing Parts

Table detailing differences in packing parts across models.

Chassis Section 1

Chassis Section 1 Diagram

Exploded view showing components of Chassis Section 1.

Chassis Section 1 Parts List

Chassis Section 1 Component Breakdown

Detailed list of parts for Chassis Section 1.

Chassis Section 2

Chassis Section 2 Diagram

Exploded view showing components of Chassis Section 2.

Chassis Section 2 Parts List

Chassis Section 2 Component Breakdown

Detailed list of parts for Chassis Section 2.

Frame Section

Frame Section Diagram

Exploded view showing components of the Frame Section.

Frame Section Parts List

Frame Section Component Breakdown

Detailed list of parts for the Frame Section.

Multi Base Section

Multi Base Section Diagram

Exploded view showing components of the Multi Base Section.

Multi Base Section Parts List

Multi Base Section Component Breakdown

Detailed list of parts for the Multi Base Section.

Rear Section

Rear Section Diagram

Exploded view showing components of the Rear Section.

Rear Section Parts List and Contrast Table

Rear Section Parts Identification

Parts list for the rear section.

Contrast Table for Rear Section Parts

Table detailing differences in rear section parts.

Front Section

Front Section Diagram

Exploded view showing components of the Front Section.

Front Section Parts List and Contrast Table

Front Section Parts Identification

Parts list for the front section.

Contrast Table for Front Section Parts

Table detailing differences in front section parts.

Panel Chassis (50) Assy (AWU1092)

Panel Chassis Parts List

Parts list for the Panel Chassis (50) Assy.

PDP Service Assy 505P (AWU1097)

PDP Service Assy Parts List

Parts list for the PDP Service Assy 505P.

Block Diagrams and Schematic Diagrams

Overall Block Diagram

Comprehensive block diagram of the entire system's signal flow.

50 Y Drive Assy Block Diagram

Y Drive Assembly Signal Flow

Block diagram detailing signals and components within the 50 Y Drive Assy.

50 X Drive Assy Block Diagram

X Drive Assembly Signal Flow

Block diagram detailing signals and components within the 50 X Drive Assy.

Panel IF Assy Block Diagram

Panel IF Assembly Signal Processing

Block diagram illustrating signal processing within the Panel IF Assy.

Voltages and Signal Descriptions

Power Supply Unit Connector Voltages

Voltages and signal details for the Power Supply Unit connector (CN4001).

Media Receiver Connector Voltages

Voltages and signal details for Media Receiver connectors (CN4002, CN4003).

Voltages and Signal Descriptions (continued)

HD Audio Amplifier Assy Connector Voltages

Voltages and signal details for the HD Audio Amplifier Assy connector (CN4009).

Panel LED/IR/Key Control Assy Connector Voltages

Voltages and signal details for Panel LED/IR/Key Control Assy connectors (CN4010, CN4801).

Voltages and Signal Descriptions (continued)

Digital Video Assy Connector Voltages

Voltages and signal details for the Digital Video Assy connector (CN4004).

Voltages and Signal Descriptions (continued)

Digital Video Assy Connector Voltages (continued)

Further voltages and signal details for the Digital Video Assy connector (CN4004).

Digital Video Assy Block Diagram

Digital Video Assembly Component Overview

Block diagram of the Digital Video Assy, showing its integrated components.

Digital Video Assy Voltages

CN5601 Connector Voltages

Voltages and signal details for CN5601 on the Digital Video Assy.

CN5602 Connector Voltages

Voltages and signal details for CN5602 on the Digital Video Assy.

HD Audio Amplifier Assy Block Diagram

HD Audio Amplifier ICs and Functions

Block diagram and IC functions for the HD Audio Amplifier Assy.

Waveforms - Digital Video Assy

Digital Video Assy Signal Waveforms

Oscilloscope waveforms for key signals in the Digital Video Assy.

Digital IF Block Waveforms

Waveforms related to the Digital IF block.

Waveforms - Panel IF Assy

Panel IF Assy Signal Waveforms

Oscilloscope waveforms for key signals in the Panel IF Assy.

TMDS RX Block Waveforms

Waveforms related to the TMDS RX block.

Drive Assy Waveforms

Drive Assy Block Waveforms

Waveforms for X SUS, Y Logic, and Y SUS blocks of drive assemblies.

50 Address Assy Waveforms

ADR Resonance Block Waveforms

Waveforms for the ADR Resonance Block of the 50 Address Assy.

ADR Logic Block Waveforms

Waveforms for the ADR Logic Block of the 50 Address Assy.

PCB Parts List - 50 Address Assy

List of Major Assemblies

Overall list of major assemblies and their part numbers.

50 Address Assy Components

Semiconductors, passive, and other components for the 50 Address Assy.

PCB Parts List - Scan and Panel IF Assys

50 Scan A Assy Parts

Semiconductors, passive, and other components for the 50 Scan A Assy.

50 Scan B Assy Parts

Semiconductors, passive, and other components for the 50 Scan B Assy.

Panel IF Assy Parts

Semiconductors, passive, and other components for the Panel IF Assy.

PCB Parts List - Digital Video & Module UCOM Assys

Digital Video Assy Parts

Resistors and other components for the Digital Video Assy (IF Block).

Module UCOM Block Parts

Semiconductors, switches, capacitors, resistors for the Module UCOM Block.

Panel Flash Block Parts

Semiconductors, capacitors, resistors for the Panel Flash Block.

IC4 Block Parts

Semiconductors, coils, capacitors, resistors for the IC4 Block.

PCB Parts List - HD Audio/SP Terminal/LED/Key Assys

HD Audio Amplifier Assy Parts

Semiconductors, capacitors, resistors, and others for the HD Audio Amplifier Assy.

HD SP Terminal Assy Parts

Coils, filters, capacitors, and resistors for the HD SP Terminal Assy.

Panel LED Assy Parts

Semiconductors, coils, and filters for the Panel LED Assy.

Panel Key Assy Parts

Switches, relays, and others for the Panel Key Assy.

PCB Parts List - Key Control/Panel IR/Sensor/X Drive Assys

Key Control Assy Parts

Semiconductors, coils, capacitors, resistors, others for Key Control Assy.

Panel IR Assy Parts

Semiconductors, capacitors, resistors, others for Panel IR Assy.

Panel Sensor Assy Parts

Semiconductors, capacitors, resistors, others for Panel Sensor Assy.

50 X Drive Assy Parts

Semiconductors, capacitors, resistors, others for 50 X Drive Assy.

50 X Resonance Block Parts

Semiconductors, capacitors, resistors for 50 X Resonance Block.

PCB Parts List - X Drive/Y Logic Assys

50 Y Drive Assy Others

Miscellaneous parts for the 50 Y Drive Assy.

50 Y Logic Block Semiconductors

Semiconductors for the 50 Y Logic Block.

50 Y Logic Block Passive Components

Capacitors and resistors for the 50 Y Logic Block.

Power Supply Unit

Note regarding the Power Supply Unit having no service parts.

PCB Parts List - Y Scan/Y Resonance Assys

50 Y Scan Block Parts

Semiconductors, coils, capacitors, resistors, others for 50 Y Scan Block.

50 Y Resonance Block Parts

Semiconductors, capacitors, resistors for 50 Y Resonance Block.

PCB Parts List - Y D-Dcon/Address/Others Assys

Y D-Dcon Block Semiconductors

Semiconductors for Y D-Dcon Block.

Address CN Block Resistors

Resistors for the Address CN Block.

Other Assy Parts

Miscellaneous parts including connectors and heatsinks.

Adjustment

Adjustment Requirements for Repaired/Replaced Units

Guidelines for adjustments when assemblies or parts are replaced.

Assemblies Requiring Adjustment

Specific assemblies that need adjustment after replacement or repair.

Drive Assy Adjustment

Adjusting Control Signal Timing

Procedure to readjust control signal timing for Drive Assys.

Specified Adjustment Values

Table of specified delay times, input/output signals, and adjustment VRs.

Commands

RS232C Command Connection

Diagram showing the connection setup for RS232C commands.

RS-232C Commands for Microcomputer

Adjustment and Mode Settings Commands

Commands for adjusting parameters like ABL, FOCUS, MASK MODE, and FREQUENCY.

System and Status Commands

Commands for obtaining system status, panel info, and logs.

RS-232C Commands (continued)

Panel Adjustment and System Commands

Commands for panel adjustments, system control, SRS, and TruBass.

Voltage and White Balance Commands

Commands for Vofs, Volume, Vsus, and White Balance adjustments.

Command Descriptions

GAJ Command - Adjustment Data Retrieval

Retrieving ABL, electronic-control, and drive-system adjustment values.

GNP Command - Panel Serial Number

Obtaining the serial number of the panel.

GPD Command - Power-Down Log

Obtaining the power-down point log from the panel.

Command Descriptions (continued)

GPW Command - White Balance Values

Obtaining panel white-balance adjustment values.

GS1 Command - Software Version Info

Obtaining unit information, including software version.

GS2 Command - Unit Status Info

Obtaining information on the unit's status.

Power-Down Description

Details on power-down points and their meanings.

Command Descriptions (continued)

GSD Command - Shutdown Information

Obtaining information on shutdown records and subcategories.

Method for Replacing Service Panel Assy

Vsus and Vofs Voltage Adjustment

Adjusting Vsus and Vofs voltages after panel replacement.

Clearing Panel Logs

Clearing hour meter, pulse meter, and other logs after panel replacement.

RS232C and Factory Menu Clearing Procedures

Methods for clearing panel logs using RS232C commands or Factory menu.

General Information

PCB Location Diagram

Illustration showing the placement of all PCBs within the unit.

Diagnosis of Shutdown/Power-Down Indicated by LEDs

Operation Statuses Indicated by LEDs

Table correlating LED status with operation states and abnormalities.

LED Indications for Abnormalities

Shutdown and Power-Down LED Identification

Identifying abnormalities by LED flash count for shutdown/power-down.

Shutdown LED Indication Details

Specific LED behaviors during shutdown due to various failures.

Power-Down LED Indication Details

Specific LED behaviors during power-down due to protection circuits.

Shutdown Signal System Diagnosis

Shutdown Signal Block Diagram

Block diagram illustrating the shutdown signal flow.

Shutdown Diagnosis by LED Flash Count

Detailed table linking LED flash counts to specific failures and defective parts.

Power-Down Signal System Block Diagram

Power-Down Diagnosis - Defective Points

Factory Mode Diagnosis

Entering Factory Mode

Instructions for accessing the Factory mode using the remote control.

Power-Down and Shutdown Log Reference

Using OSD to refer to power-down and shutdown logs.

MD-IIC Subcategory Data

Data related to MD-IIC subcategories for shutdown diagnosis.

Temperature and Serial Number Data

Temperature Data (INFORMATION-TEMPERATURE)

Display and conversion of temperature data from the panel sensor.

Serial Number Information (INFORMATION-SERIAL)

Checking the product's serial number via the Factory menu.

Special Operation Modes

Operation Without Media Receiver

Methods for operating the unit when the Media Receiver is not connected.

Temperature-Compensation Function

How drive-system voltage is compensated for temperature.

Power On/Off Function for Large-Signal System

Backup of Adjusted Unit Data

Data Backup Outline

Overview of adjustment data backup to EEPROM.

Data Backed Up in EEPROM

List of specific data items backed up.

Automatic Backup Procedures

Steps for automatic and RS232C-command-based data backup.

Backup Procedures for Replaced/Repaired Units

Reuse of Repaired Digital Video Assy

Guidelines for reusing a repaired Digital Video Assy.

Simultaneous Replacement of Assys

Handling simultaneous replacement of Digital Video and Panel IF Assys.

Status Confirmation and Data Download

Confirming adjustment status and downloading data from backup ROM.

Miscellaneous Adjustment Procedures

White Balance (W/B) Adjustment

Step-by-step procedure for W/B adjustment using RS232C commands.

Clearing Digital Video Assy ROM Data

Procedure to clear data in the Digital Video Assy ROM.

Troubleshooting

Abnormalities Other Than Shutdown/Power-Down

Guide for diagnosing issues like no power, key input errors, or screen abnormalities.

Disassembly Procedures

Rear and Front Case Disassembly

Step-by-step instructions for removing the rear and front cases.

X Connector A and B Assys Disassembly

X Connector Removal Steps

Steps for removing X Connector A and B Assys.

50 Scan A and B Assys Disassembly

50 Scan Assy Removal Steps

Steps for removing 50 Scan A and B Assys.

Multi Base Section Disassembly

Multi Base Section Removal Steps

Steps for removing the Multi Base Section.

IC Information

BA10393F / BA10358F IC Details

Information on BA10393F and BA10358F ICs, including pin arrangements.

BA8274F (Panel IF Assy) IC Information

BA8274F I2C Bus Interface IC Details

Information on BA8274F, including block diagram and pin functions.

BA8274F Block Diagram

Block diagram for BA8274F.

BA8274F Pin Function

Detailed pin function for BA8274F.

NJM2195L (HD Audio Amp Assy) IC Information

NJM2195L Focus and SRS IC Details

Information on NJM2195L, including pin arrangement and block diagram.

NJM2195L Pin Arrangement

Pin arrangement for NJM2195L.

NJM2195L Block Diagram

Block diagram for NJM2195L.

MBM29PL160BD (Digital Video Assy) IC Information

MBM29PL160BD Flash Memory IC Details

Information on MBM29PL160BD, including block diagram.

MBM29PL160BD Block Diagram

Block diagram for MBM29PL160BD.

SII169CTG100 (Panel IF Assy) IC Information

SII169CTG100 Receiver IC Details

Information on SII169CTG100, including pin arrangement and block diagram.

SII169CTG100 Pin Arrangement

Pin arrangement for SII169CTG100.

SII169CTG100 Block Diagram

Block diagram for SII169CTG100.

STK795-512A (50 X Drive Assy) IC Information

STK795-512A PDP Mask Module IC Details

Information on STK795-512A, including block diagram.

STK795-512A Block Diagram

Block diagram for STK795-512A.

STK795-513A (50 Y Drive Assy) IC Information

STK795-513A PDP Mask Module IC Details

Information on STK795-513A, including block diagram.

STK795-513A Block Diagram

Block diagram for STK795-513A.

LA4625 (HD Audio Assy) IC Information

LA4625 2ch BTL AF Power Amp IC Details

Information on LA4625, including block diagram.

LA4625 Block Diagram

Block diagram for LA4625.

M30622FH8PGP (Digital Video Assy) IC Information

M30622FH8PGP PDP UCOM Details

Information on M30622FH8PGP, including pin function.

M30622FH8PGP Pin Function (1/2)

Pin function details for M30622FH8PGP.

M30622FH8PGP PDP UCOM Pin Function (continued)

M30622FH8PGP PDP UCOM Pin Function (2/2)

Pin function details for M30622FH8PGP.

PEG054A (Digital Video Assy) IC Information

PEG054A PDP ASIC IC4 Pin Function (1/10)

Pin function details for PEG054A (IC5401), pages 1-10.

AN16021A-K (50 Scan A/B Assy) IC Information

AN16021A-K Mod Ucom Pin Arrangement

Pin arrangement for AN16021A-K Mod Ucom.

AN16021A-K Pin Function (1/2)

AN16021A-K Pin Function Details Part 1

Pin function details for AN16021A-K (Part 1).

AN16021A-K Pin Function (2/2)

AN16021A-K Pin Function Details Part 2

Pin function details for AN16021A-K (Part 2).

Panel Facilities

Plasma Display Front View

Diagram showing front panel controls and indicators.

Panel Facilities (continued)

Plasma Display Rear View

Diagram showing rear panel terminals and connections.

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