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Pioneer PDP-506PU User Manual

Pioneer PDP-506PU
96 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
PDP-506PE
ARP3267
PLASMA DISPLAY
PDP-506PE
PDP-506PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s).
Model Type Power Requirement Remarks
PDP-506PE WYVI AC220 - 240V
PDP-506PU KUCXC AC120V
Model No. Order No. Remarks
PDP-506PE, PDP-506PU ARP3268 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
Note:
Media Receivers up to Generation 5 (G5) cannot be connected with this unit.
Be sure to use a Media Receiver of Generation 6 (G6) (ex.: PDP-R06∗∗, etc.).
For details, refer to "Important Check Points for good servicing".
T-IZY SEPT. 2005 printed in Japan
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Pioneer PDP-506PU Specifications

General IconGeneral
Screen Size50 inches
Display TypePlasma
Aspect Ratio16:9
Contrast Ratio3000:1
Viewing Angle160°
Brightness1100 cd/m²
Weight41 kg
InputsHDMI, Component, Composite, S-Video

Summary

SAFETY INFORMATION

SAFETY PRECAUTIONS

Detailed safety measures for technicians during repair work.

PRODUCT SAFETY NOTICE

Important Check Points for Good Servicing

Product Safety

Guidelines for safe product handling and repair processes.

Adjustments

Procedures for optimizing product performance after repair.

SPECIFICATIONS

EXPLODED VIEWS AND PARTS LIST

PACKING SECTION

Details about the packaging components and their arrangement.

REAR SECTION

Exploded view and parts list for the rear panel assembly.

FRONT SECTION

Exploded view and parts list for the front panel assembly.

CHASSIS SECTION (1/2)

Exploded view of the main chassis components, part one of two.

CHASSIS SECTION (2/2)

Exploded view of the main chassis components, part two of two.

PDP SERVICE ASSY 506P (AWU1134)

Exploded view and parts list for the PDP service assembly.

BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

OVERALL CONNECTION DIAGRAM

Diagram illustrating the interconnections between major functional blocks of the unit.

OVERALL BLOCK DIAGRAM

High-level block diagram showing the functional relationships within the system.

50 ADDRESS ASSY

Block diagram for the 50 Address Assembly, detailing its internal components and signals.

50 SCAN A and B ASSYS

Block diagrams for the 50 Scan A and B Assemblies, showing their internal signal flow.

50 X DRIVE, SUS CLAMP 1 and SUS CLAMP 2 ASSYS

Block diagrams for the 50 X Drive, SUS Clamp 1, and SUS Clamp 2 Assemblies.

50 Y DRIVE ASSY

Block diagram for the 50 Y Drive Assembly, illustrating its functional blocks and signal paths.

HD DIGITAL ASSY

Block diagram for the HD Digital Assembly, showing its internal processing units and connections.

HD AUDIO ASSY

Block diagram for the HD Audio Assembly, detailing its audio processing components and connections.

POWER SUPPLY UNIT

Block diagram of the power supply unit, illustrating primary and secondary circuits.

WAVEFORMS

Diagrams of various signal waveforms observed at different test points during operation.

PCB PARTS LIST

ADJUSTMENT

ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED

Procedures for adjustments needed after replacing specific assemblies or parts.

RS-232C COMMAND

Connection

Instructions for connecting the PC and special communication device for RS-232C control.

Command format

Details on the structure and protocol of RS-232C commands used for control.

Definition of various commands

Explanation of different types of RS-232C commands: simple-function, adjustment, setup, and quest.

RS-232C command for module microcomputer

List of RS-232C commands for controlling the microcomputer, with functions and remarks.

QUEST commands (for acquiring status)

Acquisition of panel statuses ••• [QS1]

Details on acquiring panel status data, including resolution, generation, and model information.

Acquisition of panel operation data ••• [QS2]

Information on acquiring panel operation data such as mode shifts, PD data, and mask indications.

Acquisition of other data on the panel ••• [QIP]

Procedure for acquiring miscellaneous panel data like serial number and hour meter readings.

Acquisition of panel adjustment data (common data) ••• [QAJ]

Method for acquiring common panel adjustment data, including voltage and frequency settings.

Acquisition of ABL/WB adjustment data ••• [QPW]

Procedure for acquiring ABL/WB adjustment data and drive sequences.

Acquisition of parameters ••• [QPM]

Method for acquiring accumulated pulse counts for specific blocks from EEPROM.

Acquisition of PD logs ••• [QPD]

Procedure for acquiring the latest power-down (PD) log data, including status and hour meter readings.

Acquisition of SD logs ••• [QSD]

Procedure for acquiring shutdown (SD) log data, including sequence processor and MDU-IIC status.

Acquisition of input signal data ••• [QSI]

Method for acquiring all input video signal data, including drive sequences and protection operations.

Setting for Factory mode permission/prohibition ••• [FAY/FAN] [PFY/PFN]

Functions related to picture quality

How picture quality functions like luminance and WB are affected by mask settings.

Functions related to panel protection

How panel protection functions like still picture detection are affected by mask settings.

Backup function for adjustment values for the main unit ••• [FAJ/UAJ/CBU/BCP]

How to copy the backup data

Steps for copying adjustment data between EEPROMs when replacing the HD Digital Assy.

Factory presetting ••• [PFS]

Procedure for initializing settings to factory presets using the PFS command.

METHOD FOR REPLACING THE SERVICE PANEL ASSY

Adjustments of Vofs voltage and Vyprst voltage

Procedures for adjusting Vofs and Vyprst voltages after panel replacement using RS-232C or Factory Menu.

Clearing data on various histories of the Panel, such as those on the hour meter

Steps for clearing historical data like hour meter, SD, and PD logs after panel replacement.

GENERAL INFORMATION

DIAGNOSIS

General overview of diagnostic procedures for the unit.

DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS

How to diagnose unit status based on LED patterns, PD, and SD counts.

OVERVIEW OF PANEL FACTORY MODE

Guide to accessing and navigating the panel factory mode for adjustments.

MASK SETUP

Lower-layer items of MASK SETUP

Details on specific mask settings and their corresponding drive sequences or values.

POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM

BACKUP WHEN THE MAIN UNIT IS ADJUSTED

How to copy the backup data

Steps for copying adjustment data between EEPROMs when replacing the HD Digital Assy.

HOW TO CLEAR HISTORY DATA

Clearing data on various histories when the HD DIGITAL Assy is replaced

Steps for clearing historical data like hour meter, SD, and PD when replacing the HD Digital Assy.

How to clear the history for each item on the Factory Menu

Detailed steps for clearing history data through the Factory Menu interface.

DISASSEMBLY

Rear Case (506)

Instructions for removing the rear case of the unit, including screw locations.

Front Case Assy (506PE)

Steps for removing and reattaching the front case assembly, including coupler alignment.

Front Chassis Η Assy (50)

Instructions for removing the front chassis H assembly, including connector disconnection.

SUS CLAMP 1 and 2 Assys

Steps for removing the SUS Clamp 1 and 2 assemblies, including panel holders and housing wire.

50 SCAN A and B Assys

Instructions for removing the 50 Scan A and B assemblies, including PCB spacers and connectors.

IC

List of IC

A list of integrated circuits used in the unit, with their associated assemblies and part numbers.

PANEL FACILITIES

Front view

Diagram illustrating the front panel controls, indicators, and remote sensor.

Rear view

Diagram showing the rear panel connectors, terminals, and AC input.

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