PleasureCraft Engine Group crusader - Service and Warranty; Notes

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L510001-05

SERVICE and WARRANTY - 1

Main Page

Table of Contents3
Service and Warranty6
Safety Information6
Replacement Parts6
Safety Warnings6
Crusader Marine Engines' Commitment to You7
Owner Warranty Registration (Warranty Registration Card Is Located at the Back of this Manual)7
Engine Operation and Care8
Maintenance Records8
Local Repair Service8
Service Away from Home8
Replacement Parts Inquiries9
Replacement Service Parts9
Applicable Limited Warranty9
Crusader Marine Engines One-Year Limited Warranty (for Engines Sold and Used in the United States and Canada)10
Items Not Covered under the Limited Warranty12
Things You Should Know about the Warranty13
California Emission Control Warranty Statement14
Crusader, Inc. Model Years 2003-2008 General Emissions Warranty Coverage15
Marine Transmissions17
Captain's Choice Series Engines17
Resolving a Service Problem18
Dealers Responsibilities19
Transferable Warranty20
Direct Sale by Owner20
Service and Warranty21
Notes21
Boating Responsibility22
Carbon Monoxide Hazard22
Safe Boating Suggestions23
Water Wisdom23
Operation and Maintenance23
Rules of the Road24
Engine Identification25
Engine Identiﬁ Cation25
Owner Identiﬁ Cation and Registration Information25
2005 Model Identiﬁ Cation / Advisory26
Electronic Fuel Injection Information27
Electronic Fuel Injection System27
Power Reduction Mode28
High Engine Coolant Temperature28
High Transmission Fluid Temperature29
Low Engine Oil Pressure29
Operating Instructions30
Engine Alarm System30
Instrumentation30
Remote Controls31
Starting Engine (Fuel Injected Engines)32
Shifting Transmission33
Stopping Engine34
Freezing Temperature Operation34
Operation in High Debris Areas34
Conditions Affecting Operation35
Trim and Weight Distribution35
Boat Bottom35
Conditions Affecting Operation36
Propeller Selection36
Engine Break-In Period37
25-Hour Engine Inspection38
Fuel Requirements39
Gasoline Requirements39
Gasoline Containing Alcohol39
Oil Requirements40
Engine Oil Recommendations40
Transmission and "V"-Drive Oil Requirements40
Engine Maintenance41
Checking Fluid Levels41
Lubrication43
Electrical System Circuit Breaker(S)44
Electrical System Fuses44
Ignition Fuse44
Electrical System Wiring and Connectors44
Battery45
Fresh Water Cooling System Sacriﬁ Cial Zinc Anode46
Checking Coolant Level47
Flushing Cooling System - Sea-Water Section48
Testing Coolant for Alkalinity49
Draining Fresh-Water Cooling System49
Filling Fresh-Water Cooling System50
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)51
Fuel System Description52
Fuel Control Cell (FCC) Fuel System52
Servicing the FCC53
FCC Service Instructions (Screw-On Canister)54
FCC Service Instructions (Clamp-On Canister)55
Primary Fuel Filter56
Water Separating Fuel Filter57
Priming Fuel System57
Flame Arrestor57
Accessory Drive Belt58
Changing Oils61
Engine Alignment62
Engine Maintenance Log65
Maintenance Schedule66
Visual Inspection68
Engine Fluid Capacities68
Transmission Fluid Capacities68
Filter Requirements69
On-Board Parts Kits69
Engine Specifications72
Engine Specifications74
Out-Of-Season Storage75
Engine Storage75
Draining Instructions76
Battery Storage76
Out-Of-Season Engine Warm-Up77
Recommissioning after Storage77
Out-Of-Season Storage78
Troubleshooting79
Water Flow Diagrams82
Water Flow Diagrams85
Instrumentation Wiring Diagram86
Literature87
Forms89
Crusader Ownership Change Notice89
Crusader Warranty Transfer Application (Port or Single Engine)91
Crusader Warranty Transfer Application (Starboard Engine)93
Notes95

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