Polaris 2016 RZR XP Turbo - User Manual

PMS 419
Owner's Manual
for Maintenance and Safety
RZR ® XP Turbo

Polaris 2016 RZR XP Turbo Specifications

General

Brand	Polaris
Model	2016 RZR XP Turbo
Category	Offroad Vehicle
Language	English

Summary

Introduction

Safety Precautions

Outlines essential safety rules for operating the vehicle, including age limits and gear.

Safety

Safety Training

Safe Riding Gear

Details required protective gear for driver and passengers, including helmet and eye protection.

Safe Riding Gear Details

Explains specific requirements for eye protection, gloves, boots, and clothing for safe riding.

Safety Labels and Locations

Key Safety Warnings

Details warnings for responsible driving, payload limits, rider attention, and seat belt use.

Load, Passenger, and Tire Pressure Warnings

Warns against improper loading, carrying passengers in cargo, and incorrect tire pressure.

Belt Debris and Air Box Warnings

Warns about belt debris and cautions against using non-Polaris air filters.

Operating and Rider Restrictions

Covers warnings about operating without training, age restrictions, and alcohol/drug use.

Pre-Operation Checks and Apparel

Emphasizes pre-ride inspection, protective gear, seat belts, and cab door usage.

Passenger and Load Guidelines

Provides guidelines for carrying passengers and loads, including weight limits and conditions.

Specific Operating Hazards

Warns against passengers in cargo, operating on pavement, public roads, and excessive speeds.

Handling and Terrain Warnings

Covers warnings related to turning, stunts, and hill climbing/descending.

Advanced Terrain Operations

Provides precautions for sidehilling, stalling on hills, and operating in unfamiliar terrain.

Vehicle Control and Maintenance Warnings

Addresses improper reverse operation, tire maintenance, skidding, and obstacles.

Environmental and Condition Warnings

Warns about operating in water, on ice, and with a damaged vehicle.

Cargo Loading and Refueling Safety

Covers warnings about cargo loading and safe refueling practices.

Exhaust and Vehicle Security Warnings

Addresses exhaust fumes, hot exhaust components, and preventing unauthorized use.

Equipment Modifications Warning

Warns against modifying the vehicle or using non-Polaris accessories.

Features and Controls

Operation

Vehicle Break-in Period

Break-in Procedures

Pre-Ride Inspection

Lists items to inspect before each ride to ensure safe operating condition.

Safe Operation Practices

Outlines key practices for safe operation, including training, speed, and prohibited actions.

Starting and Stopping the Engine

New Operator Driving Procedures

Step-by-step guide for new operators to familiarize themselves with the vehicle.

New Operator Driving Procedures (Continued)

Continues the guide for new operators, focusing on maneuvers and speed.

Driving with Passengers

Provides guidelines for safely operating the vehicle with passengers, including age and seating.

Driving on Slippery Surfaces

Offers precautions for driving on wet trails, gravel, or ice, including skid correction.

Driving Uphill

Provides precautions for ascending hills, including terrain checks and throttle control.

Sidehilling and Driving Downhill

Offers advice for driving on sidehills and descending hills safely.

Driving Through Water

Details precautions for operating the vehicle in water, including depth and post-operation checks.

Driving Over Obstacles

Provides precautions for navigating obstacles, including terrain reading and passenger safety.

Driving in Reverse

Hauling Cargo

Details precautions for hauling cargo, including load capacity, speed, and securing loads.

Cargo Hauling and Belt Life

Towing

Covers towing precautions, use of tow loop, and recommended towing speeds.

Winch Guide

Winch Safety Precautions

Outlines essential safety precautions for operating a winch and winch cable.

Winch Safety Precautions (Continued)

Lists further safety precautions for winch use, including immersion and cable handling.

Winch Operation

Details how to operate the winch, including inspection and hook strap use.

Winch Operation (Continued)

Details winching a stuck vehicle and proper attachment points for towing.

Winch Shock Loading

Explains the dangers of shock loading winch cables and how to avoid it.

Winch Cable Care

Provides instructions for inspecting and caring for winch cables to prevent failure.

Maintenance

Periodic Maintenance Chart

Periodic Maintenance Chart Details

Periodic Maintenance Chart Details (Continued)

Engine Oil Recommendations

Engine Oil and Filter Change

Engine Oil and Filter Change (Continued)

Transmission Fluid Change

Demand Drive Fluid Change

Radiator Coolant Level and Changing

POLARIS Variable Transmission (PVT) System

PVT Belt Replacement and Debris Removal

Spark Arrester Warnings

Brakes - Brake Inspection

Details how to inspect the brake system for leaks, pedal feel, and pad/disc condition.

Brakes - Brake Fluid

Vehicle Immersion

Battery - Charging

Battery - Charging Details

Specifications

RZR XP Turbo Specifications

RZR XP Turbo Specifications & Gear Ratios

Troubleshooting

Drive Belt Wear or Burn

Lists possible causes and solutions for drive belt wear and burning issues.

Engine Doesnt Turn Over

Lists possible causes and solutions when the engine fails to crank.

Engine Fails to Start or Backfires

Covers troubleshooting for engines that turn over but don't start or backfire.

Engine Irregularities and Lean Fuel Causes

Addresses engine stalls, misfires, and lean fuel conditions.

Engine Stops or Loses Power

Warranty

Limited Warranty and Registration

Warranty Coverage and Exclusions

U.S.A. EPA Emissions Limited Warranty

U.S.A. EPA Emissions Limited Warranty Details

U.S.A. EPA Emissions Limited Warranty Components

Emissions Warranty and California Residents