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GEM
Polaris GEM
158 pages
Manual
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W
ARNING
Read, understand,
and follow all of the
instructions and safety precautions in this
manual and on all product labels.
Failure to follow the safety precautions could
result in serious injury or death.
1
3
Table of Contents
Main Page
Table of Contents
5
This Manual Applies to the Following GEM Vehicles...
8
Introduction
8
Safety Signal Words and Symbols
9
Manufacturer’s Label (Vehicle Information Label)
11
Safety Labels and Locations
14
General Warning
14
Door/Seat Belt Warning
16
Solar Panel Do Not Stack Warning
16
High Voltage Warning
17
Cargo Warning
18
Operator Safety
19
Gross Vehicle Weight Rating (GVWR)
24
Equipment Modifications
26
Age Restrictions
27
Seat Belts Importance
27
Ventilation When Charging Batteries
28
Operating Without Instruction
28
Using Alcohol or Drugs
29
Failure to Inspect before Operating
29
Operating a Damaged Vehicle
30
Operating at Excessive Speeds
30
Exhibition Driving
30
Turning Improperly
31
Vehicle Rollover
31
Carrying Cargo
31
Hot Drive Systems
32
Improper Tire Maintenance
32
Unauthorized Use of the Vehicle
32
Precautions During Maintenance
33
Console View
34
Features and Controls
34
Headlight Switch
35
Electrical Components
35
Key Switch
36
Glove Box
37
Horn
37
Zero Speed Detection Feature
37
Turn Signal
38
Windshield Wiper
39
Trip Meter/Odometer/E-Meter
40
Trip Switch Operation
41
Direction Switch
42
Drive High
43
Drive Low
43
Reverse
43
LCD Display Indicators
44
Speedometer/Service Code/Charge Display Indicator
45
Brake Warning Indicator
47
High Motor Temperature Warning Indicator
48
Odometer/Trip Meter Indicator
49
Charger Connected Indicator
49
State of Charge/Battery Discharge Indicator (BDI)
50
Current Limiting Mode Indicator
52
Seat Belt Warning
52
Service Required Indicator
53
Direction Indicators
53
Headlight Beam Indicators
53
Main Disconnect Switch
54
Hazard Signals
55
Brake Pedal
56
Accelerator Pedal
57
Park Brake Lever
58
Batteries
60
Battery Pack
60
Battery Performance Tips
61
On-Board Charger
62
Battery Charging
63
Precautions When Charging
65
Alternate Battery Charging Method
67
Battery Handling Precautions
69
Accessory Outlet
71
Bench Seat Removal
72
Seat Adjustment
72
Seat Belts
73
Proper Seat Belt Use
74
Seat Belt Safety Tips
76
Seat Belt Inspection
77
Stereo System (Option)
78
Solar Panel (Option)
78
Rear Accessory Backs (Option)
79
Chrome Bumpers/Rugged Bumpers (Option)
82
Doors
83
Soft Doors (Accessory)
83
Framed Canvas Doors (Option)
83
Grab Handle Package
84
Enclosed Cargo Carrier
84
Steering Column Lock
85
Adjustable Tilt Steering Column
86
Heater/Defogger/Fan or Fan Only
86
Windshield Washer
87
Pre-Ride Inspection
88
Operation
88
Driving Procedure
90
Driving in Reverse
92
Driving on Slippery Surfaces
93
Parking the Vehicle
94
Parking on an Incline
95
Transporting the Vehicle
96
To Transport the Vehicle
97
Periodic Maintenance Chart
98
Maintenance
98
Periodic Maintenance Chart
99
Brake Fluid
100
Brake Inspection
102
Steering Wheel Inspection
103
Fuse Replacement
104
Fuse Label
105
Tires
106
Tire Pressure
106
Wheel Nut Torque
107
Tire Tread Depth
107
Wheel Removal
108
Wheel Installation
110
Lights
111
Headlight Replacement
111
Front Turn Signal Light Replacement
111
Rear Turn Signal Light Replacement
112
Brake Lights
112
Headlight Beam Adjustment
113
Batteries Maintenance Warnings
115
Battery Configurations
117
Battery Locations
118
Battery Access
119
Battery Inspections/Maintenance
120
Check Battery Fluid (Flooded Batteries)
121
Clean the Batteries
124
Check Battery Hold-Down Bars
125
Check Battery Cables and Wiring
125
Check Battery Connections
125
Battery Replacement
126
Battery Disposal
127
Battery Care During Storage
128
Cleaning and Storage
130
Cleaning the Windshield and Sunroof
130
Cleaning Seats
131
Cleaning the Interior
131
Protection from the Elements
132
Cleaning the Exterior
132
Clean the Exterior
133
Inspect and Lubricate
133
Check Fluid Levels
133
Storing the Vehicle
134
Removal from Storage
135
Specifications
136
Warranty
142
Maintenance Log
152
Index
155
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