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Polaris GEM E Series User Manual

Polaris GEM E Series
174 pages
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GEM Service Manual - REV 1 - 4/19/2012 November 2007
1 – INTRODUCTION ............................... 1-1
2 – SUSPENSION AND STEERING ....... 2-1
3 – DRIVETRAIN ..................................... 3-1
4 – BRAKES............................................ 4-1
5 – ELECTRICAL .................................... 5-1
6 – WHEELS AND TIRES ....................... 6-1
7 – BODY................................................. 7-1

Table of Contents

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Polaris GEM E Series Specifications

General IconGeneral
BrandPolaris
ModelGEM E Series
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction to GEM Service Manual

General Warnings and Safety Precautions

Essential safety precautions to observe when working on the vehicle, including personal protective equipment.

Hoisting and Jacking Procedures

Safe procedures for lifting and supporting the vehicle using hoists and jack stands.

Suspension and Steering System Maintenance

Wheel Alignment Procedures

Essential steps and checks for performing a front wheel alignment for optimal handling.

Suspension and Steering Diagnosis

Troubleshooting common issues in the suspension and steering systems with possible causes and corrections.

Brake System Maintenance and Repair

Brake System Overview and Diagnosis

Description of the hydraulic brake system and common diagnostic checks.

Brake Bleeding Procedures

Instructions for bleeding the brake system to remove air, including manual and pressure methods.

Electrical System Overview and Components

Drive and Power System Error Codes

List of error codes for drive and power systems, with fault descriptions and corrective actions.

Accelerator Pedal (Foot Pedal) Servicing

Testing and replacement procedures for the accelerator pedal potentiometer and start switch.

Battery Maintenance and Safety

Guidelines for battery maintenance, testing, charging, and safety precautions.

Motor Controller System Information

Description, operation, diagnosis, and service procedures for the motor controller.

Wheels and Tires Maintenance

Tire Wear Diagnosis and Patterns

Methods for diagnosing tire wear patterns, identifying causes, and recommended corrections.

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