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Polaris GEM e2 User Manual

Polaris GEM e2
174 pages
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GEM Service Manual - REV 1 - 4/19/2012 November 2007
1 – INTRODUCTION ............................... 1-1
2 – SUSPENSION AND STEERING ....... 2-1
3 – DRIVETRAIN ..................................... 3-1
4 – BRAKES............................................ 4-1
5 – ELECTRICAL .................................... 5-1
6 – WHEELS AND TIRES ....................... 6-1
7 – BODY................................................. 7-1

Table of Contents

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Polaris GEM e2 Specifications

General IconGeneral
BrandPolaris
ModelGEM e2
CategoryUtility Vehicle
LanguageEnglish

Summary

INTRODUCTION

GENERAL WARNINGS

Observe safety precautions when working on your vehicle.

MAINTENANCE SCHEDULES

Monthly inspections and corrections for vehicle maintenance.

HOISTING AND JACKING

Procedures and safety notes for lifting and jacking the vehicle.

SUSPENSION AND STEERING

WHEEL ALIGNMENT

Essential for proper vehicle handling and passenger safety.

ALIGNMENT

Describes toe-in adjustment and measurement procedures.

STEERING

Overview of the vehicle's steering system.

DRIVETRAIN

HALFSHAFT

Details on the halfshaft assembly and its components.

DIFFERENTIAL

Information on the differential unit and its function.

BRAKES

BRAKE SYSTEM

Overview of the hydraulic and mechanical brake systems.

BRAKE BLEEDING

Procedure for removing air from the brake system.

FRONT BRAKE ASSEMBLY

Details on the front brake caliper, rotor, and pads.

ELECTRICAL SYSTEM

POWER SYSTEM

Provides primary power for drive and accessory systems.

DRIVE SYSTEM

Components and operation of the vehicle's drive system.

ACCELERATOR PEDAL (FOOT PEDAL)

Location and function of the accelerator pedal.

BATTERY

Information on the 72-volt battery system.

CHARGER

Details on the battery charging system.

MOTOR CONTROLLER

The 'brain' of the GEM vehicle, controls drive system.

DC/CONVERTER

Converts 72V battery power to 12V for accessories.

MAIN CONTACTOR

High-current switch connecting battery to motor controller.

MOTOR

Information on the 72-volt electric motor.

PSDM

Power Signal Distribution Module, a central electrical hub.

WHEELS & TIRES

TIRES AND WHEELS

Information on GEM e-series wheels and tires.

TIRES

General description and care of tires.

TIRE INFLATION PRESSURES

Importance of proper tire inflation for safety and performance.

REPLACEMENT TIRES

Recommendations for selecting and using replacement tires.

BODY

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