ENGINE DISASSEMBLY / ASSEMBLY
4.452004 Four Stroke PWC Service Manual
Engine Assembly
18. Push pistons so the connecting rods engage the
crankshaft. Obtain the two con--rod caps with bearings
installed. Apply engine oil to connecting rod bearings.
19. Match each unique cap mating surface with the
appropriate connecting rod. Loosely install each
fastener, then tighten evenly.
20. Torque connecting rod cap bolts to specification.
21. Verify the lower and upper crankcase mating surfaces
are free from engine oil or foreign material.
22. Apply a thin, even bead of Three Bond 1213t case
sealant to the upper crankcase mating surface.
23. Apply sealant as outlined in photo.
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