Polaris msx 110 Service Manual

ENGINE DISASSEMBLY / ASSEMBLY
4.32004 Four Stroke PWC Service Manual
Engine Fastener To rque Specifications
Standard Torque Guide (mm) FT. LBS. Nm
5 2.5 -- 3.6 3.4 -- 4.9
6 4.3 -- 5.7 5.9 -- 7.8
8 10 -- 14 14 -- 19
10 18 -- 25 25 -- 34
12 32 -- 45 44 -- 61
14 54 -- 72 73 -- 98
16 85 -- 114 115 -- 155
18 122 -- 166 165 -- 225
20 166 -- 240 225 -- 325
Engine Specific Fasten er Torque Specifications
Component FT. LBS. Nm Notes Fastener(s)
Cylinder Head Nuts
Step 1
Step 2
Ste
p
3
15
30
180_
20
40
180_
Apply Engine Oil to
M10 x 1.25
M8
x
50
S
t
e
p
3
Lower Crankcase Bolts
Step 1
Step 3
1
8
0
12
18
1
8
0
16
24 -- 25
A
p
p
l
y
E
n
g
i
n
e
O
i
l
t
o
Threads.
M
8
x
5
0
M8 x 70
M8 x 90
Gearcover -- to -- Engine Block 7 10 M6 x 20
Plug Elbow Connector 11 15 M12 x 1.5
Hose Connector in Lower Crankcase 30 40 Loctite 577 M18 x 1.5
Oil Filter Cover Cap 17 24
Dry Sump Oil Filter Screen 7 10 Loctite 243 M6 x 20
Dry Sump Cover -- to -- Lower
Crankcase
7 10 M6 x 20
M6 x 35
M6 x 60
Dry Sump Pump Gear 28 38 Loctite 272 M8 x 25
Dry Sump Pump -- to -- Cover 7 10 M6 x 20
M6 x 25
Dry Sump Hose Connector 7 10 M6 x 16
Balance Shaft Drive Gear Nut 51 70 Loctite 272 M10
Connecting Rod Bolts
Step 1
Step 2
Step 3
7
14
90_
10
20
90_
M10 x 1.32
Camshaft Clamps 7 10 M6 x 40
Rocker Arm Holders 9 13 M6 x 20
Exhaust Manifold Studs
Short
Long
13
13
18
18
Copper Grease
M8 x 69
M8 x 118
Exhaust Manifold Nuts 17 24 Copper Grease M8 Flange
Valve Cover 7 10 M6 x 45
Tensioner Rail Fastener 17 24 Loctite 243 M8 x 25
Chain Guide Rail Fastener 7 10 Loctite 243 M6 x 25
Chain Tensioner Plug Bolt 51 70

Polaris msx 110 Specifications

General

Brand	Polaris
Model	msx 110
Category	Boat
Language	English