ENGINE DISASSEMBLY / ASSEMBLY
4.50
2004 Four Stroke PWC Service Manual
Timing Chain Installation
5. Slowly insert the chain into chain gallery. Wiggle
the chain slightly until it falls down through the
engine and protrudes from the bottom of the
cylinder head.
CAUTION!: Do not drop the chain into the engine.
6. Insert the stuffer end of the Timing Chain Hook /
Stuffer, PN--PW--47108, tool into the chain gallery.
NOTE: The stuffer wedge will prevent the chain
from catching on the sprocket.
7. Allow three to four chain links to fall past the
cylinder head parting line.
NOTE: Verify the chain is not caught on the bal -
ance shaft sprocket and that the marks on the
gears are still in alignment!
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