Polaris Offroad Vehicle User Manual

80
MAINTENANCE
Periodic Maintenance Schedule (Cont.)
Item Hours or
Odometer
Frequency Remarks
JL
Fuel System 100 hours 12 months Chec k for leaks at tank cap, l ines, fuel
valve, fi lter, pump and carburetor. Re-
place li nes every two years.
J Fuel Filter 100 hrs 12 months Replace annually
Carburetor Float Bowl 50 hrs 6 months Drain bowl periodically and prior to stor-
age
L
Idle Speed As Required As Required Adjust
J Throttle Cable/ETC Switch 50 hrs 6 months Ins pect--adjust, lubricate, replac e if nec-
essary; pre-ride inspection item
L
Choke (Enricher) Cable 50 hrs 6 months Inspect--adjust, l ubricate, replace if nec-
essary
Coolant/Level Ins pection Daily Daily Replace engine coolant every two
years
Coolant strength/pressure test
system
100 hrs 6 months Inspect s trength seasonally ; pressure
test system annually
Radiator 100 hrs 12 months Inspect/clean external surface
Cooling System hoses 100 hrs 12 months Inspect
Spark arrestor 100 hrs 12 months Clean out
Recoil housing A s required As required Drain m oisture out after ridi ng in water
" General Lubrication 50 hrs 3 months Lubricate all fi ttings, pivots, cables , etc.
" Front hubs/flui d check (AWD) 50 hrs 6 months Check monthly
" Front hubs/flui d change (AWD) 100 hrs 12 months
" Front Gearcase OIl (shaft drive) 100 hrs 12 months Check monthl y and change annually
" Transmi ssion Oil Level 25 hrs Monthly Inspect m onthly; change annually
Shift linkage 50 hrs 6 months Inspect, lubricate, adj ust
J Shift selector box 200 hrs 24 months Change lubricant every two years
J Drive belt 50 hrs 6 months Inspect--adjust, replac e if necessary
J Clutches (drive and driven) 100 hrs 12 months Inspect, cl ean
J Steering 50 hrs 6 m onths Inspect daily, l ubricate
J Toe adjustment As required As required Periodic inspection, adjust when parts
are replac ed
" Rear Axle 50 hrs 6 months Inspect bearings
" Front Suspension 50 hrs 6 months Inspect--lubricate, ti ghten fasteners
" Rear Suspension 50 hrs 6 months Inspec t, tighten fasteners
J Front wheel bearings 300 hrs 36 months Replace
" Drive Chai n(s) 50 hrs 6 months Inspect daily, adjust and lubricate if
needed
Battery 20 hrs monthly Check Terminals/cl ean/check fluid level
Headlight Aim As required As required Adjust if necessary

Polaris Offroad Vehicle Specifications

General

Brand	Polaris
Model	Offroad Vehicle
Category	Offroad Vehicle
Language	English