Page 2
ENGLISH
Polaris® PB4-60 Booster Pump | Installation and Operation Manual
Table of Contents
Section 1. IMPORTANT SAFETY INSTRUC-
TIONS ............................................. 3
1.1 Safety Instructions ............................................ 3
1.2 Pool Pump Suction Entrapment
Prevention Guidelines ....................................... 5
Section 2. General Description ...................... 6
2.1 Introduction ....................................................... 6
2.2 Description ........................................................ 6
2.3 Preparation ....................................................... 6
Section 3. Installation ..................................... 6
3.1 Electrical Installation ......................................... 6
3.1.1 Voltage Checks ..................................... 6
3.1.2 Bonding and Grounding ......................... 6
3.2 Electrical ........................................................... 6
3.2.1 Electrical Wiring ..................................... 7
3.3 Plumbing ........................................................... 7
3.3.1 Requirements ........................................ 7
3.3.2 Pipe Sizing ............................................. 8
3.3.3 Pump Location ....................................... 8
3.3.4 Install the Pump ..................................... 9
3.3.5 Installation Recommendations .............. 9
3.3.6 Check the Water Flow ........................... 9
3.3.7 Conduct Pressure Test .......................... 10
Section 4. Operation ....................................... 10
4.1 Start-up ............................................................. 10
Section 5. Maintenance .................................. 11
5.1 Winterizing the Pump ........................................ 11
Section 6. Troubleshooting and Repair ........ 12
6.1 Troubleshooting ................................................ 12
6.2 Service Technician Maintenance ...................... 13
6.2.1 Blocked Impeller .................................... 13
6.2.2 Impeller Removal ................................... 13
6.2.3 Impeller Replacement ............................ 14
6.2.4 Mechanical Seal Replacement .............. 14
6.2.5 Motor Replacement .............................. 15
Section 7. Product Specications and Techni-
cal Data .......................................... 16
7.1 Replacement Parts List ..................................... 16
7.2 Polaris PB4-60 Booster Pump Exploded View . 16
7.3 Pump Dimensions ............................................. 17
7.4 Visual Identication of the New Polaris PB4-60
Booster Pump ................................................... 18
DATE OF INSTALLATION
INSTALLER INFORMATION
INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER)
PUMP MODEL HORSEPOWER
NOTES:
EQUIPMENT INFORMATION RECORD