Polaris PGC - GENERAL SAFETY INFORMATION; WARNING Breathing Hazard - Carbon Monoxide Gas; DANGER Flammable Vapors

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5

GENERAL SAFETY INFORMATION

Table of Contents

Instruction Manual1
Table of Contents2
Safe Installation, Use and Service3
Approvals3
General Safety Information4
- Precautions4
- Grounding Instructions4
Installation Requirements for Massachusetts7
Introduction8
- Abbreviations Used8
- Qualifications8
- Preparing for the Installation8
Dimensions and Capacity Data9
- Rough in Dimensions: All Models9
Features and Components11
- 34 Gallon Unit11
- Gallon Unit12
- Controls and Switches14
Installation Considerations15
- Locating the Water Heater15
- Insulation Blankets16
- Combustion Air and Ventilation16
- Corrosion and Water Quality16
Installation Requirements17
- Gas Supply Systems17
- Supply Gas Regulator17
- Power Supply17
- Mixing Valves18
- Circulation Pumps18
- Dishwashing Machines18
- Space Heating and Potable Water System19
- Storage Tank Installation19
- Solar Installation19
- Closed Water Systems19
- Thermal Expansion19
- Temperature-Pressure Relief Valve20
- Condensate Drain21
Venting Installation22
- Vent Installation Considerations22
- General Venting Instructions22
- Approved Vent/Intake Material22
- Polypropylene Installations23
- Vent Pipe Termination23
- Planning the Vent System23
- Integrated Filter Installation24
- Direct Vent Air Intake Moisture Protection25
- Horizontal Vent Terminal Installation25
- Vertical Vent Terminal Installation26
- Termination Clearances Sidewall Direct Vent27
- Direct Vent Installation Diagrams28
- Concentric Vent Installation29
- Venting Multiple Units30
Water Heater Installation31
- Condensate Drain Installation31
- Supply Gas Line Installation31
- Gas Line Leak Testing32
- Purging32
- Electrical Wiring33
- Water Line Connections33
- T&P Valve Discharge Pipe34
Temperature Regulation35
- High Temperature Limit Control (ECO)35
- Thermostat Control35
Control System Operation36
- Overview36
- Control System Navigation36
- User Settings & Control System Menus39
- Blocked Exhaust42
Start up44
- Start up Conditions44
- Prior to Start up44
- Filling the Water Heater44
- Initial Start up45
Lighting the Water Heater46
- Lighting & Operation Labels46
- Checking the Firing Rate47
- Gas Input Rate47
- High Altitude Installations47
Troubleshooting48
- Installation Checklist48
- Sequence of Operation48
- Sequence of Operation Flow Chart49
- Operational Problems50
- Fault and Alert Conditions51
- Blocked Air Intake52
Leakage Checkpoints53
Periodic Maintenance54
- Venting System Inspection54
- Ingegrated Filter Preventative Maintenance54
- Temperature-Pressure Relief Valve Test54
- Draining and Flushing55
- Service55
Diagrams56
- CCB-Central Control Board Layout56
- Wiring Diagram57
- Circulation Pump Wiring Diagrams58
- Piping Diagrams59
Notes61

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