TABLE 3.
EVERY 200 HOURS / 2000 MILES (3200 KM) SERVICE
CODE ITEM ACTION
D Ratcheting Cam Chain
Tensioner
Check; replace as needed
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test
system
XU / D Engine Mounts Inspect, torque to specification
XU Engine Oil Lines / Fasteners Inspect for leaks and loose fittings
D Engine Valve Clearance Check clearance; adjust as
needed
Exhaust Silencer / Pipe / Spark
Arrester
Inspect, clean out, replace
components as needed; Clean out
after operating in mud
XU Wiring Inspect for wear, routing, security;
inspect connectors subjected to
water, mud, etc.
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
D Wheel Bearings Inspect; replace as needed
XU Tires / Wheels Inspect tire tread; rotate as
needed
XU Shocks Visually inspect shock seals,
replace as necessary
D Brake Fluid Inspect level and quality, Change
every 2 years (DOT 4)
D Front Wheel Alignment Inspect toe alignment, and adjust
if necessary
Suspension Bushings Inspect front and rear suspension
bushings; replace if necessary
XU Rear Stabilizer Bar Lubricate grease zerks and
inspect bushings
103
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