100 HOUR / 1000 MILE (1600 KM) SERVICE
ITEM REMARKS
Battery
Check terminals; clean; test
XU
Transmission (Main Gearcase) Replace transmission fluid
XU
Engine Oil Change
D Valve Clearance
Valve lash adjustment
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
Shift Linkage Inspect, lubricate, adjust
D
Steering
Lubricate
XU
Front Suspension
Lubricate
XU
Rear Suspension
Lubricate
Throttle Body Intake Duct Inspect duct for proper sealing/air leaks
D
Fuel System / Filter
Cycle key to pressurize fuel pump; check for leaks at fill
cap, fuel lines/rail and fuel pump; replace lines every two
years
XU
Spark Plug Inspect; replace as needed
XU
Engine Mounts Inspect
Exhaust Muffler / Pipe Inspect
XU
Wiring
Inspect for wear, routing, security; apply dielectric grease
to connectors subjected to water, mud, etc.
D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
Drive belt
Inspect; replace as needed
D
Front wheel bearings Inspect; replace as needed
125 HOUR / 1250 MILE (2000 KM) SERVICE
ITEM REMARKS
Fuel System
Inspect; cycle key to pressurize fuel pump; check lines and
fittings for leaks and abrasion
Battery
Check terminals; clean; test
XU Main Gearcase Oil
Inspect level; change yearly
XU
Engine Oil Change
70
MAINTENANCE