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Polaris RANGER 2x4 - Page 173

Polaris RANGER 2x4
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FINAL DRIVE
7.15
6. Repeat Step 1 through Step 5 on the opposite side.
7. Pull each axle out from the front gearcase.
8. Remove the roll pin from the front drive shaft.
Remove the front drive shaft from the front
gearcase splines.
9. Remove bolts securing bottom of gearcase to
frame. Remove vent line. Remove gearcase
from right side of frame. (See photo)
FRONT GEARCASE
DISASSEMBL
Y/INSPECTION
(4X4 &
6X6)
1. Drain and properly dispose of used oil. Remove
any metal particles from the drain plug magnet.
2. Remove bolts and output shaft cover.
Gearcase Coil Resistance
NOTE: To test the gearcase coils resistance, use the
coil harness. The gearcase coils should measure
between 22.8 ohms and 25.2 ohms.
Front Gearcase Coil Resistance:
22.8--25.2 Ohms
3. Remove output shaft assembly.
NOTE: Be careful not to misplace the thrust bearing
located between the two output shafts.
4. Clean all parts and inspect spacers for wear.
Inspect ring gear for chipped, broken, or missing
teeth.

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