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Polaris RANGER 2x4 User Manual

Polaris RANGER 2x4
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ENGINE
3.43
Ill. 4
Position the split
90° to opening
on main puller
body
Main puller
body
4. Ensure that the split between the puller legs is
fully supported by the main body of the tool (Ill 4).
Hex Socket Screws
Ill. 5
Lip must grasp inside
of mechanical seal.
Puller Legs
5. T ighten the hex socket screws on the puller legs
sufficiently so the lip of the puller legs will grasp
the mechanical seal. Ill. 5
Ill. 6
6. T urn the puller T-Handle clockwise until it
contacts the water pump shaft. Continue rotating
until the remaining portion of mechanical seal has
been removed from the cases. Ill. 6 Pump shaft
oil seal can also be replaced at this time if
necessary.
7. The Water Pump Install Kit (PN 5131135)is
required to install the new mechanical seal. This
tool is available separately and it is also included
in the Crankshaft/Water Pump Seal Installation
Kit (PN 2871283).
ONE WAY VALVE
INSTALLA
TION
Install the one way valve plunger, spring, and plug
using a new sealing washer.
One Way Valve Plug Torque:
16 ft. lbs. (22 Nm)
CAM CHAIN DRIVE
SPROCKET INSTALLA
TION
A
B
T ighten
1. Install the Woodruff key, drive sprocket, and
slotted nut. Tighten the nut to the specified
torque.
Slotted Nut Torque:
35-51 ft. lbs. (4.71-6.86 kg-m)

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Polaris RANGER 2x4 Specifications

General IconGeneral
BrandPolaris
ModelRANGER 2x4
CategoryOffroad Vehicle
LanguageEnglish

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