Polaris RZR 900 2018 Service Manual

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9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
4. Install the six engine-to-transmission mounting bolts.
Torque bolts in sequence to specification.
TORQUE
Engine-to-Transmission Mounting Bolts
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
5. Remove the thin block of wood under the engine
assembly if you placed on there for engine removal.
6. Install the positive and negative cables going to the
starter. Torque fasteners to specification.
TORQUE
Starter Cable Fasteners
30 in-lb (4 Nm)
7. Install the seven bolts retaining the inner clutch cover.
Torque bolts to specification.
TORQUE
Inner Clutch Cover Fasteners
10 ft-lb (14 Nm)
8. Install the drive clutch on the vehicle. Torque
mounting bolt to specification.
TORQUE
Drive Clutch Bolt
96 ft-lb (130 Nm)
9. Install the driven clutch and the belt. Torque bolt to
specification.
TORQUE
Driven Clutch Bolt
55 ft-lb (75 Nm)
10.Install the PVT outer cover screws. Torque screws to
specification.
TORQUE
Inner Clutch Cover Fasteners
54 in-lb (5 Nm)
11. Install the four fasteners retaining the intake manifold
to the engine
q
and the one to retain the bottom of
the intake manifold to the transmission bracket.
TORQUE
Intake Manifold Mounting Fasteners:
To Engine: 17 ft-lb (23 Nm)
Lower: 22 ft-lb (30 Nm)
12.Install the two fuel rail mounting fasteners. Torque
fasteners to specification.
TORQUE
Fuel Rail Mounting Fasteners
5 ft-lb (7 Nm)
ENGINE / COOLING SYSTEM

Polaris RZR 900 2018 Specifications

General

Brand	Polaris
Model	RZR 900 2018
Category	Offroad Vehicle
Language	English