1.12
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
ITEM
TORQUE
Seat Frame Fastener (Front) M8 x
1.25 x 45
18 ft-lbs (25 Nm)
Seat Frame Fastener (Front) M8 x
1.25 x 50
15 ft-lbs (20 Nm)
Seat Hinge Bracket Fastener 7 ft-lbs (10 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Seat Slide/Tilt Bracket Fastener
7 ft-lbs (10 Nm)
Seat Slide/Tilt Receiver Fastener
15 ft-lbs (20 Nm)
Shift Cable
to shifter
13 ft-lb (18 Nm)
Transmis-
sion Bracket
37 ft-lb (50 Nm)
Jam Nut
16 ft-lb (22 Nm)
Shift Knob Fastener
35 in-lbs (4 Nm)
Shift Linkage Support Bracket
Fastener
15 ft-lbs (20 Nm)
Shock Guard Screws
30 ft-lbs (40 Nm)
Shock
Body Cap 100 ft-lb (135 Nm)
Bearing Asm 35 ft-lb (47 Nm)
Bleed Screw
14 in-lb (2 Nm)
Eyelet 50 ft-lb (68 Nm)
Shaft Nut
22 ft-lb (30 Nm)
Shock Access Panel Fasteners
36 in-lbs (4 Nm)
Shock Mount (Front) 44 ft-lbs (60 Nm)
Shock Mount (Rear) 74 ft-lbs (100 Nm)
Shock Reservoir Mounting Clamps
(rear)
35 in-lb (4 Nm)
Skid Plate Fasteners
9 ft-lbs (12 Nm)
Slider Rail Fastener
30 ft-lbs (40 Nm)
Snorkel Shaft Coupler Jam Nut 140 ft-lb (190 Nm)
Spark Arrestor 8 ft-lb (11 Nm)
Spark Plug 9 ft-lbs (12 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage (Front) 74 ft-lbs (100 Nm)
Stabilizer Bar Linkage (Rear) 44 ft-lbs (60 Nm)
Stabilizer Bar
Mounting Brackets
front
44 ft-lbs (60 Nm)
rear
30 ft-lbs (40 Nm)
Starter Cable Nuts
40 in-lb (5 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch Screws 9 ft-lb (12 Nm)
Starter Solenoid
Cable Nuts
35 in-lb (4 Nm)
Mounting
Bolts
7 ft-lbs (10 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
Steering Tilt Shock Fastener 9 ft-lbs (12 Nm)
Steering Cast Mounting Fasteners
(Lower)
42 ft-lbs (57 Nm)
Steering Cast Mounting Fasteners
(Upper)
22 ft-lbs (30 Nm)
Steering Column Mounting
Fasteners
33 ft-lbs (45 Nm)
Steering Rack Mounting Bolts 44 ft-lbs (60 Nm)
ITEM
TORQUE
Steering Shaft to EPS Unit 22 ft-lbs (30 Nm)
Steering Shaft to Steering Rack 48 ft-lbs (65 Nm)
Steering Wheel Nut 66 ft-lbs (90 Nm)
Support Bearing Fastener 30 ft-lbs (40 Nm)
Suspension Control Module (SCM)
Fasteners
8 ft-lb (11 Nm)
Taillight Mounting Nuts 24 in-lb (3 Nm)
Terminal Block Nuts
30 in-lb (3 Nm)
Thermostat Cover Bolts
7 ft-lb (10 Nm)
Throttle Body / ETC Bolts 7 ft-lb (10 Nm)
Throttle Pedal Mounting Fasteners 8 ft-lb (11 Nm)
Tie Rod End to Knuckle
30 ft-lbs (40 Nm) + 90°
Tie Rod Jam Nuts
44 ft-lbs (60 Nm)
TMAP Fastener
7 ft-lb (10 Nm)
Trailing Arm to Frame Bolts 74 ft-lbs (100 Nm)
Trailing Arm to Bearing Carrier
Fasteners
44 ft-lbs (60 Nm)
Transmission
Bell Crank
Nut
18 ft-lb (24 Nm)
Case
Screws
20 ft-lbs (27 Nm)
Drain/FIll
Plugs
14 ft-lbs (19 Nm)
Isolator Bolt
(rear)
33 ft-lb (45 Nm)
Rear Mount
to Frame
22 ft-lb (30 Nm)
Park Flange
Screws
10 ft-lb (14 Nm)
Sector Gear
Cover
12 ft-lb (16 Nm)
Snorkel
Tube
Locking
Screw
10 ft-lb (14 Nm)
Turbo Actuator Rod Heim Joint
Fasteners
7 ft-lb (10 Nm)
Turbo Boost Control Valve Bolts
8 ft-lb (11 Nm)
Turbo Coolant Line Fasteners
7 ft-lbs (10 Nm)
Turbo Mounting Bolts 18 ft-lb (24 Nm)
Turbo Oil Banjo Bolt 33 ft-lb (45 Nm)
Turbo Oil Drain Tube Fasteners
11 ft-lb (15 Nm)
Turbo Oil Line Clamp (Lower) 35 in-lb (4 Nm)
Turbo Oil Line Clamp (Upper) 7 ft-lbs (10 Nm)
U-Joint Strap Fastener 11 ft-lbs (15 Nm)
Valve Cover Bolts
7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Bracket
Fasteners
7 ft-lbs (10 Nm)
Voltage Regulator Fasteners 8 ft-lb (11 Nm)
Water Pump
Impeller
Impeller
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
GENERAL INFORMATION
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