Polaris RZR PRO XP 2020 User Manual

6
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
6.29
DRIVE CLUTCH BUSHING INSTALLATION
1. Place adapter cup (PN 5020632)
w
on puller.
2. Apply Loctite® 620 evenly to bushing bore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (PN 5020634)
e
with “A”
side down, into center of bushing.
5. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10.Remove installation tool.
COVER BUSHING REMOVAL
1. Install adapter cup (PN 5020632)
w
on puller.
IMPORTANT
When removing the bushing, the outside of the cover
should be facing the barrel of the Piston Pin Puller as
shown or damage to the cover may result.
2. From inside of clutch cover, insert adapter tool (PN
5020629)
e
into cover bushing.
3. With outside of cover toward the puller barrel, slide
cover onto puller.
4. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
6. Remove nut from puller rod and set aside.
7. Remove bushing and bushing removal tool from
puller. Discard bushing.
COVER BUSHING INSTALLATION
1. Apply Loctite® 620 evenly to bushing bore in cover.
2. Install adapter cup (PN 5020632) on puller, insert
cover onto puller rod, placing inside of cover toward
vise.
IMPORTANT
When installing the bushing, the inside of the cover
should be facing the barrel of the Piston Pin Puller or
damage to the cover may result.
3. Working from outside of cover, insert new bushing
and adapter tool (PN 5020634) into center of clutch
cover.
4. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
PVT SYSTEM

Polaris RZR PRO XP 2020 Specifications

General

Brand	Polaris
Model	RZR PRO XP 2020
Category	Offroad Vehicle
Language	English