IX.4
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
Oil Level Check......................................................2.28
Oil Pressure Test..................................................... 3.5
Piston / Connecting Rod Assembly.............................3.81
Piston Disassembly / Inspection ................................3.74
Piston Ring Installation ............................................3.80
Piston Ring Installed Gap .........................................3.75
Piston Ring Removal / Inspection...............................3.75
Piston-to-Cylinder Clearance ....................................3.76
Piston/Cylinder Installation .......................................3.82
Removal...............................................................3.46
Special Tools.......................................................... 3.4
Specifications ......................................................... 3.7
Torque Sequences .................................................. 3.9
Troubleshooting .....................................................1.35
Valve Clearance Adjustment ............................. 2.31, 3.98
Valve Cover Installation ......................................... 3.101
Valve Cover Removal..............................................3.53
Valve Inspection.....................................................3.59
Valve Lash - Tappet Selection ................................. 3.100
Valve Sealing Test ..................................................3.92
Valve Seat Reconditioning........................................3.60
EPS
Installation ............................................................ 9.11
Operation ........................................................... 12.36
Pre-Positioning / Steering Angle Centering ..................9.15
Removal................................................................ 9.6
ETC ........................................................................ 4.9
Learn Procedure .............................................. 4.3, 4.10
Replacement.........................................................4.10
Testing .................................................................. 4.9
Exhaust
Assembly View ......................................................3.14
Spark Arrestor .......................................................2.33
Exhaust Pipe
Installation ............................................................3.21
Removal...............................................................3.16
F
Fan
Control Circuit Bypass Test..................................... 12.31
Testing ............................................................... 12.30
Fender / Fender Flare
Removal (rear)..................................................... 11.20
Final Drive
Special Tools.......................................................... 8.2
Floor
Assembly View .................................................... 11.12
Assembly View (4-Seat)......................................... 11.13
Removal............................................................. 11.21
Fluid Inspection
Fluid Condition ......................................................1.59
Fluid Leak.............................................................1.59
Flywheel
Installation ............................................................3.89
Removal...............................................................3.64
Flywheel / Starter Drive Exploded View ..........................3.89
FOX Shock
Assembly .............................................................9.47
Assembly View ......................................................9.38
Disassembly .........................................................9.40
Front A-arm
Replacement.........................................................9.18
Front Bearing Carrier .................................................. 8.5
Front Body
Removal............................................................. 11.19
Front Bumper
Removal............................................................. 11.17
Front Doors.............................................................. 11.5
Front Gearcase
Assembly .............................................................8.40
Assembly View ......................................................8.31
Disassembly / Inspection .........................................8.37
Lubrication............................................................2.43
Removal / Installation ..............................................8.35
Vent Line
Vent line Routing .................................................8.32
Front Suspension
Assembly View ......................................................9.17
Fuel Injector
O-rings.................................................................. 5.7
Replacement.......................................................... 5.9
Test ...................................................................... 5.8
Troubleshooting ...................................................... 5.8
Fuel Injectors
Operation Overview ................................................. 5.7
Fuel Line
Removal / Installation ..............................................5.13
Removal / Installation (EVAP Models) .........................5.14
Routing ................................................................5.15
Routing (EVAP Models) ...........................................5.16
Fuel Pressure Sensor.................................................. 4.4
Fuel Pressure Test.....................................................5.25
Fuel Pump
Fuel Sender Test ....................................................5.29
Operation Overview ................................................5.25
Pressure Test ........................................................5.25
Replacement.........................................................5.27
Fuel Sender Test .......................................................5.29
Fuel System ............................................................. 5.11
Assembly View (EVAP)............................................5.12
Fuel Pressure Regulation.........................................5.21
Fuel Pressure Sensor Operation................................5.21
Priming ................................................................. 5.6
Special Tools.......................................................... 5.2
Troubleshooting .....................................................1.60
Fuel Tank
Assembly View ......................................................5.22
Removal / Installation ..............................................5.23
Vent Inspection ......................................................2.39
Fuel Vent
Routing ................................................................5.17
Routing (EVAP Models) ...........................................5.19
Fuse
Power Circuits ..................................................... 12.40
Fuse Box ............................................................... 12.37
Fusible Link............................................................ 12.41
G
Gear Position Switch................................................ 12.16
Grease Lubrication Points ...........................................2.27
Ground
Engine / Chassis ....................................................2.56
H
Head Pipe
Installation ............................................................3.19
Removal...............................................................3.18
Headlight
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