Polaris RZR XP 1000 2015 Service Manual

3
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
3.33
28. Properly route and connect the harness leads for the
stator, CPS, TMAP sensor, ECT sensor, fuel injectors
and ignition coil.
29. Install the air box assembly as outlined in the EFI
Chapter (See Chapter 4 – ETC Replacement, page
4.35).
30. Install the inner clutch cover, drive clutch, driven
clutch, drive belt, outer clutch cover and clutch outlet
duct (see Chapter 6 – PVT Disassembly (2014–
2015), page 5.11).
31. Install the left rear shock lower mounting bolt and
new nut. Torque to specification.
TORQUE
Rear Shock Mounting Bolt:
70 ft-lbs (95 Nm)
32. Install the left rear wheel and torque wheel nuts to
specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
33. Install the rear bumper and cargo box as an
assembly.
NOTE
Be sure to connect the engine intake hose and clutch
air intake hose to the rear cargo box asm upon
installation.
34. Connect the (-) negative battery cable.
35. Remove the pressure cap and fill the cooling system
through the filler neck with properly mixed anti-freeze
/ coolant.
36. Install a new oil filter. Lubricate the seal with engine
oil prior to installation (see Chapter 2 – Engine Oil
and Filter Change, page 2.11).
37. Add approximately 2.5 quarts (3.3 L) of Polaris PS-4
or PS-4 Extreme Duty Synthetic Engine Oil to the
engine. Additional oil may be required after complete
engine disassembly. Check level after filling and add
oil as needed.
38. Follow the Cooling System Bleeding Procedure,
page 3.20 as outlined in this chapter.
39. Install the seats.
40. Start engine and check for any oil or coolant leaks.
41. Check the engine oil level.
42. Refer customer to “Engine Break-In Period” upon
returning vehicle to customer.
ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 2015 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2015
Category	Offroad Vehicle
Language	English