Polaris RZR XP 1000 2015 Service Manual

8.14
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
13. Attach shock to A-arm with fastener. Torque lower
shock bolt to specification.
TORQUE
Front Shock Mounting Bolts:
42 ft-lbs (57 Nm)
Lower A-Arm
14. Remove lower ball joint pinch bolt
t
from bearing
carrier.
15. Using a soft face hammer, tap on bearing carrier to
loosen the lower A-arm ball joint end while pushing
downward on the lower A-arm. Completely remove
the ball joint end from the bearing carrier.
16. Loosen and remove the lower A-arm front through-
bolt fastener
y
and rear through-bolt fastener
u
.
Remove the lower A-arm from the vehicle.
17. Examine A-arm bushings and pivot tube. Replace if
worn. Discard hardware.
18. If not replacing the A-arm, thoroughly clean the A-
arm and pivot tube.
19. Install new ball joint into A-arm. Refer to “Ball Joint
Replacement” section.
20. Insert new A-arm bushings and pivot tube into new
A-arm. A light press force may be needed.
21. Install new lower A-arm assembly onto vehicle
frame. Torque new bolt to specification.
22. Insert lower A-arm ball joint end into the bearing
carrier. Install lower ball joint pinch bolt into the
bearing carrier and torque bolt to specification.
WARNING
Upon A-arm installation, test vehicle at low speeds
before putting into service.
TORQUE
Lower A-arm Bolts:
42 ft-lb (57 Nm)
Front Ball Joint Pinch Bolts:
42 ft-lbs (57 Nm)
FRONT STABILIZER BAR REMOVAL
1. Remove the nut
q
retaining the front stabilizer bar
link
w
to the upper control arm
e
on both sides.
2. Remove the Fasteners retaining the stabilizer bar
mount to the frame.
3. Remove the stabilizer bar out the side of the vehicle.
STEERING / SUSPENSION

Polaris RZR XP 1000 2015 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2015
Category	Offroad Vehicle
Language	English