IX.2
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
Assembly View ......................................................3.19
Bleeding Procedure ................................................3.20
Coolant Strength and Type .......................................2.16
Hoses ..................................................................2.17
Overview ..............................................................2.16
Pressure Cap Test ..................................................3.16
Pressure Test ................................................ 2.17, 3.15
Radiator Inspection / Cleaning ..................................2.18
Specifications ........................................................3.15
CPS .......................................................................4.31
Replacement.........................................................4.32
Testing .................................................................4.31
Crankcase
Assembly .............................................................3.72
Disassembly / Inspection .........................................3.51
Crankshaft
Connecting Rod Bearing Selection .............................3.64
Connecting Rod Inspection.......................................3.61
Installation ............................................................3.69
Main Bearing Selection............................................3.64
Removal / Inspection...............................................3.54
Crankshaft Position Sensor (CPS) ................................4.31
Crankshaft Sensor
Replacement.........................................................4.32
Testing .................................................................4.31
Current Draw Test ................................................... 11.19
CV Joint / Boot
Replacement (Outer) ...................................... 7.17, 7.22
Cylinder
Inspection.............................................................3.57
Installation ............................................................3.68
Misfire..................................................................4.39
Removal...............................................................3.58
Cylinder Head
Assembly .............................................................3.78
Disassembly .........................................................3.41
Installation ............................................................3.79
Removal...............................................................3.40
Warp ...................................................................3.40
Cylinder Leakdown Test..............................................2.13
D
Dash
Removal............................................................. 10.20
Dash Instruments / Controls ........................................10.8
Dash Light ............................................................. 11.27
Decal Replacement ................................................. 10.27
Decimal Equivalent Chart............................................1.27
Diagnostic Trouble Codes (ETC) ..................................4.39
Differential
Assembly .............................................................6.22
Bushing Replacement .............................................6.19
Disassembly .........................................................6.18
Operation .............................................................6.16
Digital Wrench
Communication Errors.............................................4.50
Diagnostic Connector ..............................................4.50
ECU Reprogramming ..............................................4.53
Guided Diagnostics ................................................4.51
Overview ..............................................................4.48
Serial Number .......................................................4.51
Updates ...............................................................4.49
Doors .....................................................................10.5
Doors (XP4) .............................................................10.6
Drive Belt
Inspection.............................................................5.18
Installation ............................................................5.18
Removal...............................................................5.17
Drive Clutch
Assembly .............................................................5.27
Bushing Service .....................................................5.25
Button to Tower Clearance .......................................5.22
Cover Bushing .......................................................5.25
Disassembly .........................................................5.20
Moveable Sheave Inspection ....................................5.25
Needle Bearing ......................................................5.21
Operation .............................................................. 5.5
Roller and Pin Inspection .........................................5.23
Shift Weights .........................................................5.22
Spider Removal .....................................................5.23
Spring..................................................................5.20
Drive Shaft
Boot Inspection ......................................................2.24
CV Joint Handling...................................................7.17
Installation (Front) ..................................................7.13
Installation (Rear) ...................................................7.15
Removal (Front) .....................................................7.12
Removal (Rear) .....................................................7.14
Driven Clutch
Assembly ..................................................... 5.34, 5.40
Assembly View .............................................. 5.37, 5.42
Bushing Service .....................................................5.32
Disassembly (2014-2015) ........................................5.30
Disassembly (2016-2017) ........................................5.38
Operation .............................................................. 5.6
Slider Inspection ....................................................5.38
DTC .......................................................................4.39
E
ECT
Test ................................................................... 11.28
ECU .......................................................................4.10
ETC Learn Procedure .............................. 4.11, 4.35, 4.53
Replacement................................................. 4.10, 4.53
EFI
Operation Overview ................................................. 4.8
Service Notes ......................................................... 4.5
EFI System
Assembly View ....................................................... 4.6
Component Locations .............................................. 4.7
Electrical
AWD Breakout Diagram......................................... 11.44
Charging System Breakout Diagram......................... 11.50
Chassis Power Breakout Diagram............................ 11.47
Cooling System Breakout Diagram........................... 11.46
Key-On Power Breakout Diagram ............................ 11.48
Lights Breakout Diagram........................................ 11.49
Notes................................................................... 11.4
Speed Sensor Breakout Diagram............................. 11.45
Torque Specifications .............................................. 11.4
Electronic Control Unit (ECU).......................................4.10
Electronic Throttle Body
Learn Procedure ..................................... 4.11, 4.35, 4.53
Engine
Assembly View ................................................ 3.9–3.12
Balance Shaft Removal / Inspection ...........................3.53
Bearing Selection Identification .................................3.63
Break-In Period......................................................3.35
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