Pop ProSet PB2500 User Manual

Pop ProSet PB2500

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Service Manual

Table of Contents

Questions and Answers:

R
Ronald JohnsonAug 16, 2025
What to do if Pop Rivet Tools does not operate when switch is pressed?
- J
  Jonathan MeltonAug 16, 2025
  If your Pop Rivet Tool doesn't operate when the switch is pressed, the battery may be defective, not fully charged, or not fully seated. Try replacing the battery, charging it, or removing and re-inserting it, then reset the tool. Also, the battery pack might have reached its operating temperature limit. If so, remove the battery and allow it to cool before remounting and resetting the tool.
X
xturnerAug 18, 2025
What to do if Pop ProSet PB2500 stops before rivet is fully set?
- L
  Leslie BuckleyAug 19, 2025
  If the tool stops before the rivet is fully set, the battery pack may have reached its operating temperature limit due to continuous use or a defect. Remove the battery and allow it to cool, then mount the battery and reset the tool. Also, you may have an improper nosepiece selection. Reset the tool, remove the rivet, and fit the proper nose piece. Finally, the setting load of the rivet might be beyond the tool's capacity. Reset the tool, remove the rivet, and use an appropriate tool to set the rivet.

Pop ProSet PB2500 Specifications

General

Brand	Pop
Model	ProSet PB2500
Category	Rivet Tools
Language	English

Summary

Safety Definitions

1.1. General Safety

General safety warnings and instructions for power tool use.

1.2. Power Tool Use and Care

Guidelines for maintaining the tool's safe working condition and proper care.

1.3. Important Safety Instructions for Battery Chargers

Charger Safety Precautions

Critical safety instructions for charging DEWALT/POP-Avdel batteries.

1.4. Important Safety Instructions for Battery Packs

Battery Pack Safety Guidelines

Essential safety instructions for handling and using battery packs.

1.5. Specific Safety Instructions for Li-ion Batteries

Li-ion Battery Handling

Specific safety guidelines for handling Li-ion battery packs.

1.6. Residual Risks

Identified Residual Risks

Identifies potential residual risks associated with tool operation.

1.7. Labels and Icons

Markings and Pictographs

Explanation of markings on tools and battery packs.

2. Specifications

2.1. Technical Data

Provides technical specifications for the ProSet® PB2500, including voltage, battery type, weight, and sound levels.

2.2. Placing Specifications

2.3. Package Contents

2.4. Main Components List

2.5. Optional Accessories

3. Tool Use & Set up

Before Use Preparations

Steps to prepare the tool before operation, including nose equipment and battery.

4. Operating Instructions

4.1. Nose Equipment Installation

Instructions for mounting the correct nosepiece for rivet installation.

4.2. Chargers

4.3. Battery Packs

Battery Pack Installation and Removal

Steps for installing and removing the battery pack from the tool handle.

Storage Recommendations

5. Operating Procedure

5.1. Proper Hand Position

Guidance on the correct hand position for safe and effective tool operation.

5.2. Tool Operation

Step-by-step instructions for installing a blind rivet, resetting, and emptying the collector.

6. Servicing the Tool

6.1. Maintenance Frequency

Schedule for routine maintenance tasks like inspections and cleaning.

6.2. Cleaning

Instructions for cleaning the tool exterior and nose equipment.

6.3. Spare Parts – Tools

6.4. Rechargeable Battery Pack

6.5. Protecting the Environment

7. Jaws, Jaw Guide, Jaw Pusher and Jaw Pusher Spring

Bill of Materials

Bill of Materials for jaw components.

Grease Recommendation

Specific type of grease recommended for jaw components.

8. SA Nose Housing and SA Nose Piece

Bill of Materials

Bill of Materials for SA Nose Housing and Nosepiece parts.

Assembly Instructions

Steps for inserting and tightening the SA Nosepiece onto the SA Nose Housing.

9. Operation Test and Appearance Check

Operation Check

Procedure to test the tool's operation and performance.

Appearance Check

Checks for cosmetic issues like scratches or loose parts.

10. Accessories

JP (JAPAN) Accessories

Model numbers for accessories in Japan.

NA (NORTH AMERICA) Accessories

Model numbers for accessories in North America.

QW (EUROPE) Accessories

Model numbers for accessories in Europe.

11. Exploded View

12. BOM

PB2500-JP Model BOM

Bill of Materials for the PB2500 tool model in Japan.

Optional Parts

List of optional parts and their model numbers.

13. Troubleshooting Guide

Tool Operation Issues

Solutions for common tool operation problems like not starting or returning to position.

Rivet Setting Problems

Troubleshooting for issues with rivet grip, stem release, and insertion.

Rivet Stem Issues