Porter-Cable BS500 User Manual

Part No. D21679-008-0
Generator
Instruction
Manual
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
The Model and Serial No. plate is located on the frame. Record
these numbers in the spaces below and retain for future reference.
Model No.
Type
Serial No.
IMPORTANT
Please make certain that the person who is to use this equipment
carefully reads and understands these instructions before starting
operations.
Model
BS500
PROFESSIONAL POWER TOOLS
Copyright © 2000 PORTER-CABLE Corporation
Allparts Equipment Inc 1-877-475-5660
www.allpartsinc.com

Porter-Cable BS500 Specifications

General

Low Oil Shutdown	Yes
Rated Watts	500 watts
Fuel Tank Capacity	4 gal
Engine Type	4-Stroke
Rated AC Output	500 watts
DC Output	12V 8A
Starting System	Recoil

Summary

Instruction Manual Overview

Model and Serial Number Recording

Record Model and Serial Number for future reference.

Specifications

Safety Warnings

Important safety information regarding operation and California Proposition 65.

Warranty Information

Limited Warranty Details

Explains warranty coverage, exclusions, and service procedures for the generator.

Safety Guidelines and Definitions

Hazard Definitions

Defines safety terms like Danger, Warning, Caution, and Note used in the manual.

Electrocution and Fire Hazards

Details risks of electrocution and fire when connecting the generator to structures.

Electrical and Operation Safety

Extension Cord Safety

Proper use and inspection of extension cords to prevent shock and fire.

Generator Placement and Operation Safety

Guidelines for placing the generator on safe surfaces and operating it without damage.

Fire and Fueling Safety

Fueling, Storage, and Fire Prevention

Covers risks related to fuel handling, storage, ventilation, and fire prevention.

Transport and Inhalation Safety

Transport and Breathing Hazard Safety

Addresses risks during generator transport and from breathing exhaust fumes.

Unsafe Operation Safety

Unsafe Operation and Voltage-Sensitive Appliance Safety

Covers risks of careless operation, voltage-sensitive appliances, and improper positioning.

Physical Hazard Safety

Hot Surfaces, Moving Parts, and Lifting Safety

Details hazards from hot surfaces, moving parts, and improper lifting.

Assembly

Removing Generator from Carton

Step-by-step instructions for unpacking the generator from its shipping carton.

Obtaining Electricity

Explains methods to get power from the generator using cords or transfer switches.

Extension Cords

Guidelines for selecting and using appropriate extension cords for the generator.

Grounding the Generator

Information on grounding the generator as per local electrical codes.

Operation

Double Throw Transfer Switch

Importance and installation requirements for a transfer switch for home connection.

Before Start Up Checks

Essential checks like oil, fuel, and grounding before starting the generator.

Generator Capacity and Circuit Breakers

Understanding generator capacity and how circuit breakers protect against overloads.

Starting the Engine

Step-by-step guide for starting the generator using the recoil starter.

Stopping the Engine

Procedure for safely shutting down the generator after use.

Connecting Electrical Loads

Correct sequence for connecting appliances to prevent damage and warranty voidance.

Maintenance

Customer Responsibilities Table

Table outlining regular service intervals for engine and generator components.

General Maintenance Recommendations

Advice on keeping the generator clean and dry, and referring to the engine manual.

Storage

Engine Preparation for Storage

Steps to prepare the engine for long-term storage, including fuel stabilizer and oil.

Generator Storage Preparation

Instructions for cleaning and ensuring generator openings are clear before storage.

Wattage Calculations

Determining Wattage Requirements

Guides users on calculating running and starting wattage for appliances to match generator capacity.

Starting Wattage Requirements and Application Guide

Explains starting wattage calculation and provides an application guide chart.

Household Wattage Calculator

A tool to calculate total household wattage load for generator selection.

Troubleshooting Guide

Common Problems and Solutions

Lists common issues like engine not starting or overheating and their solutions.

Generator Quick Facts

Key Information Summary

A summary of essential operational, maintenance, and safety facts for the generator.