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Porter-Cable PCI2200 User Manual

Porter-Cable PCI2200
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Porter-Cable PCI2200 Specifications

General IconGeneral
BrandPorter-Cable
ModelPCI2200
CategoryPortable Generator
LanguageEnglish

Summary

Safety Guidelines and Definitions

DANGER Symbol Definition

Defines "DANGER" symbol for imminent hazards resulting in death or serious injury.

WARNING Symbol Definition

Defines "WARNING" symbol for hazardous situations resulting in death or serious injury.

CAUTION Symbol Definition (Injury)

Defines "CAUTION" symbol for hazardous situations resulting in minor or moderate injury.

CAUTION Symbol Definition (Property Damage)

Defines "CAUTION" without a symbol for hazardous situations resulting in property damage.

Important Safety Instructions

Carbon Monoxide Danger

Warns about Carbon Monoxide danger from engine exhaust and proper ventilation.

Read Manual Before Operation

Warns to read the manual for safety, operation, and maintenance instructions before use.

Risk of Electrocution and Fire

Electrocution and Fire Hazards

Describes potential hazards like electrocution and fire from improper electrical connections.

Prevention of Electrocution and Fire

Provides methods to prevent electrocution and fire, including using transfer switches.

Risk of Explosion or Fire

Explosion and Fire Hazards from Fuel

Details how gasoline vapors can ignite, causing explosion or fire.

Fuel Handling Safety Precautions

Outlines preventive measures for fuel handling and storage to avoid fire/explosion.

Risk to Breathing (Asphyxiation)

Carbon Monoxide Hazard

Explains the danger of carbon monoxide from exhaust fumes leading to injury or death.

Outdoor Operation and Ventilation

Provides instructions on operating the engine outdoors and away from enclosed areas.

Risk of Injury or Property Damage (Transport/Storage)

Fuel and Oil Leak Hazards

Highlights risks of fuel/oil leaks during transport or storage, leading to fire or injury.

Safe Transport and Storage Practices

Gives guidance on safe transporting and storing practices for the generator.

Risk of Hot Surfaces

Burn Hazard from Hot Parts

Warns about severe burns from touching hot engine parts after operation.

Cooling Down Procedure

Advises to avoid touching hot surfaces and allow the generator to cool down.

Risk from Moving Parts

Injury from Moving Parts

Details risks of injury from accidental starting or contact with moving parts.

Moving Parts Safety Measures

Provides safety measures like disconnecting the spark plug and keeping clear of moving parts.

Risk of Unsafe Operation

Hazards of Unsafe Operation

Warns that unsafe operation can lead to serious injury or death.

Safe Operation Practices

Lists essential practices for safe generator operation and awareness.

Risk from Noise

Hearing Loss Hazard

Explains that noise from the product can contribute to hearing loss.

Hearing Protection Recommendation

Recommends wearing certified hearing protection for noise safety.

Risk from Lifting

Injury Hazard from Lifting

Warns that lifting too heavy an object can cause serious injury.

Assistance for Lifting

Advises to get assistance when lifting the generator due to its weight.

Generator Components

Component A: Engine

Identifies component A as the Engine.

Component B: Alternator

Identifies component B as the Alternator.

Component C: Control Panel

Identifies component C as the Control Panel.

Component D: Fuel Cap

Identifies component D as the Fuel Cap.

Component E: Fuel Tank

Identifies component E as the Fuel Tank.

Component F: Fuel Gauge

Identifies component F as the Fuel Gauge.

Component G: Fuel Shut Off Valve

Identifies component G as the Fuel Shut Off Valve.

Engine Components

Component H: Crank Shaft PTO

Identifies engine component H as the Crank Shaft PTO.

Component I: Air Filter

Identifies engine component I as the Air Filter.

Component J: Recoil Pull Start

Identifies engine component J as the Recoil Pull Start.

Component K: Oil Drain

Identifies engine component K as the Oil Drain.

Hot Surfaces

Hot Surface R: Valve Cover

Identifies hot surface R as the Valve Cover.

Hot Surface S: Exhaust

Identifies hot surface S as the Exhaust.

Hot Surface T: Spark Plug

Identifies hot surface T as the Spark Plug.

Hot Surface U: Muffler

Identifies hot surface U as the Muffler.

Hot Surface V: Cylinder Head

Identifies hot surface V as the Cylinder Head.

Control Panel Layout

Control W: Twistlock Receptacle

Identifies panel control W as the Twistlock Receptacle.

Control X: Ground Nut

Identifies panel control X as the Ground Nut.

Control Y: Voltage Selector Switch

Identifies panel control Y as the Voltage Selector Switch.

Control Z: Engine On/Off Switch

Identifies panel control Z as the Engine On/Off Switch.

Control AA: Main Breaker

Identifies panel control AA as the Main Breaker.

Control BB: Duplex Receptacle

Identifies panel control BB as the Duplex Receptacle.

Control CC: 220V Receptacle

Identifies panel control CC as the 220V Receptacle.

Product Specifications (PCI2200-B3)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Fuel Shut Off Solenoid

Indicates the status of the fuel shut off solenoid.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PCI2800-B3)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Fuel Shut Off Solenoid

Indicates the status of the fuel shut off solenoid.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PCI2800-B2)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Fuel Shut Off Solenoid

Indicates the status of the fuel shut off solenoid.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PCI2800-AR)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PC15000-B3)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Fuel Shut Off Solenoid

Indicates the status of the fuel shut off solenoid.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PC15000-B2)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Low Oil Shut Down

Details the low oil shut down feature.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Fuel Shut Off Solenoid

Indicates the status of the fuel shut off solenoid.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Product Specifications (PC15000-AR)

Alternator Specifications

Details specifications related to the generator's alternator.

Engine Specifications

Provides engine specifications like horsepower and displacement.

Fuel Requirements

Specifies fuel type and octane requirements.

Air Cleaner Type

Details the type of air cleaner used.

Low Oil Shut Down

Details the low oil shut down feature.

Spark Plug Type and Gap

Lists recommended spark plug types and specifies the correct gap.

Idle Control

Indicates the status of the idle control.

Electric Starter

Indicates the presence of an electric starter.

Max Recommended Tilt Angle

Specifies the maximum recommended tilt angle.

Receptacle Details

Lists the types and quantities of receptacles available.

General Dimensions and Weight

Provides general specifications like dimensions and weight.

Assembly Instructions

Grounding the Generator

Explains the process and importance of grounding the generator.

Using Extension Cords

Provides warnings and guidelines for using appropriate extension cords.

Extension Cord Gauge Requirements

Voltage Requirements

Details voltage requirements for extension cords.

Amperage and Wire Gauge

Specifies AWG ratings based on amperage.

Extension Cord Lengths

Lists extension cord lengths for reference.

Voltage Drop Information

Shows voltage drop based on load and wire gauge.

Accessories Assembly

Wheel Kit Assembly

Instructions for assembling the wheel kit for specific models.

Handle Kit Installation

Steps for installing the generator handles and attaching the assembly.

Adding Engine Oil and Fuel

Engine Oil Filling Requirement

Warns that the engine is shipped without oil and must be filled.

Recommended Engine Oil

Provides SAE 10W-30 oil recommendation and a viscosity chart.

Procedure for Adding Oil

Steps on how to add engine oil, including dipstick use.

Fueling Instructions and Warnings

Instructions and warnings for adding gasoline to the fuel tank.

Oxygenated Fuels Information

Explains the use and requirements for oxygenated fuels.

Location and Features

Operating Location (Ventilation)

Reiterates the danger of carbon monoxide and need for outdoor ventilation.

Noise Level Considerations

Advises checking local regulations for acceptable noise levels.

Engine On/Off Switch Operation

Explains the function of the engine On/Off switch for starting and stopping.

Main Breaker Function and Reset

Describes the main breaker's function and reset procedure.

Voltage Selector Switch Operation

Explains how the voltage selector switch operates for different voltage modes.

Receptacle Protection Notes

Notes that receptacles are protected by the main breaker and need GFCI.

Low Oil Protection Feature

Details the low oil shutdown feature and its sensitivity.

Operation Procedures

Pre-Start Checklist

Lists essential pre-start checks for safe generator operation.

Generator Starting Procedure

Provides step-by-step instructions for starting the generator.

Warning Against Engine Speed Tampering

Warns against tampering with engine speed settings due to potential damage.

Disconnect Loads Before Starting

Advises unplugging loads before starting to prevent appliance damage.

Operation - Stopping and Loads

Generator Stopping Procedure

Outlines the procedure for stopping the generator normally and in emergencies.

Connecting Electrical Loads

Guides on connecting electrical loads in the correct order to prevent damage.

Heavy Load Operating Limits

Warns against exceeding the current limit for receptacles.

High Altitude Operating Adjustments

Explains performance changes and carburetor modifications for high altitudes.

Temperature Effects on Operation

Describes how temperature affects generator output and starting.

Maintenance Overview

Importance of Regular Maintenance

Explains why regular maintenance is essential for safety and operation.

Safety Precautions During Maintenance

Lists critical safety precautions to follow during maintenance.

General Maintenance Guidelines

General warnings and notes about maintenance procedures.

Maintenance Schedule

Exterior Cleaning Procedure

Procedure for cleaning the generator's exterior.

Checking Engine Oil Level

Routine check of the engine oil level.

Engine Oil Change Procedure

Procedure for changing the engine oil.

Air Filter Cleaning

Instructions for cleaning the air filter element.

Spark Plug Cleaning

Procedure for cleaning the spark plugs.

Fuel System Inspection

Inspection of fuel system components.

Oil Leak Inspection

Checking for any oil leaks.

Sediment Cup Information

Information about the sediment cup.

Fuel Tank and Filter Cleaning

Procedure for cleaning the fuel tank and filter.

Noise and Vibration Check

Monitoring for abnormal operational sounds.

Valve Clearance Check

Procedure for checking and adjusting valve clearance.

Storage Preparation

Steps for preparing the generator for long-term storage.

Generator Cleaning and Fuel Sediment Cup

Generator Cleaning Guidelines

Guidelines and warnings for cleaning the generator.

Fuel Sediment Cup Cleaning Procedure

Step-by-step instructions for cleaning the fuel sediment cup.

Air Filter Element Cleaning

Warning: Hot Surfaces During Service

Warns about hot parts during air filter servicing.

Procedure for Cleaning Air Filter Elements

Detailed steps for cleaning the air filter elements.

Engine Oil Check and Change

Warning: Hot Surfaces During Oil Service

Warns about hot engine parts when servicing oil.

Procedure for Checking Oil Level

Step-by-step instructions for checking the engine oil level.

Changing Engine Oil

Used Oil Disposal Regulations

Note on proper disposal of used engine oil.

Spark Plug Service

Spark Plug Selection and Gapping

Advises using correct spark plugs and ensuring proper gap.

Warning: Hot Muffler Hazard

Warns about hot muffler when working on spark plug.

Importance of Spark Plug Condition

Importance of spark plug gap and condition for engine operation.

Safety: Eye Protection

Safety requirement to wear eye protection when working with spark plugs.

Draining Carburetor Bowl

Carburetor Bowl Draining Procedure

Steps for draining the carburetor bowl.

Cleaning Debris Screen

Warning: Fire Risk During Cleaning

Warns about fire risk when cleaning the debris screen.

Safety: Eye Protection for Compressed Air

Safety warning for using compressed air on the debris screen.

Transporting the Generator

Warning: Unit Weight Hazard

Advises observing safe lifting procedures due to unit weight.

Pre-Transport Checks

Lists essential checks before transporting the generator.

Warning: Hot Parts Before Transport

Warns about hot parts before transporting.

Generator and Engine Storage

Storage Location Warnings

Warnings about storing the generator indoors or in enclosed areas.

Engine Preparation for Storage

Instructions for draining fuel and oil before storage.

Service and Repairs

Replacement Parts Information

Information on obtaining replacement parts.

Service and Repair Guarantees

Details about service quality and guarantees.

Troubleshooting Guide

Common Generator Problems

Lists common problems encountered with the generator.

Problem Codes

Codes associated with specific problems.

Possible Causes of Malfunctions

Lists potential causes for generator malfunctions.

Solutions for Generator Problems

Provides solutions for identified generator problems.

Troubleshooting Guide (Continued)

Problem Codes and Causes

Lists problem codes and their possible causes.

Troubleshooting Solutions

Provides solutions for identified generator problems.

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