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POWER PROVE AC200 User Manual

POWER PROVE AC200
13 pages
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Operating and Maintenance Manual
AC200 load bank
200kW at 400V AC 3-Phase
Reference No.
164571
Revision
A
Revision ref. (ECN)
N/A
Date
23-JUL-2021
Author
AK
Power Prove
www.powerprove.com
Leicester. LE5 5LZ. United Kingdom
sales@powerprove.com
a division of Cressall Resistors Ltd.
+44(0) 116 249 1722
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POWER PROVE AC200 Specifications

General IconGeneral
Battery TypeLithium-ion
Accessory TypePower Station
USB Output2
DC Output1
Carport Output1
InputSolar, AC, Car
Car Input12V

Summary

Warnings

Prior to Use

Operator competency and document understanding are required before operating the equipment.

First Use Checks

Check for transit damage and obtain technician inspection if needed.

During Use Precautions

Review safety requirements and be aware of hot surfaces and air.

Product Specification

Ratings Overview

Details voltage, frequency, load steps, and total capacity.

Operating Environment

Specifies service condition, temperature, humidity, and ingress protection.

Control and Ventilation

Covers manual controls, interface, cooling, fans, and control supply.

Construction Details

Describes resistor elements, material, enclosure, and manoeuvrability.

Weight and Dimensions

Provides drawing reference, length, width, height, and weight.

Connection Interfaces

Lists load connections, control supply, data downloads, and networking ports.

Safety Features

Outlines electrical and thermal protection measures.

Safety

General Precautions

Basic precautions to reduce risk of fire, electrical shock, and injury.

Protective Earth Bonding

Emphasizes connecting to an external earth point for operator safety.

Power Connections Safety

Highlights hazards related to power connections, arcing, and electrocution.

Ventilation Requirements

Details critical ventilation needs to prevent overheating, fire, and injuries.

Operating Instructions

Connections Procedure

Guides the sequence for making protective earth, control supply, and load connections.

Unit Controls Overview

Explains the load bank control panel and emergency stop button functionality.

Pre-start-up Checks

Lists essential checks and connections before powering on the unit.

Start-up Sequence

Covers selecting the power supply and initial system power-up steps.

DIGILOAD HMI Interface

Introduces the Human Machine Interface and its graphical display.

Applying and Disconnecting Load

Details the procedure for applying and removing load using the HMI.

Switching Off and Disconnection

Step-by-step guide for safely powering down and disconnecting the unit.

Load Cycles and Recipes

Describes how to run, save, and manage pre-programmed load test sequences.

HMI Menus

Alerts Menu

Displays system status, contactor states, temperatures, and active alerts.

Operating Mode Menu

Allows selection of voltage and limiting load bank power output.

Power Measurements Menu

Shows detailed measured values for voltage, current, and power.

Lock Screen Function

Explains how to lock and unlock the HMI screen to prevent accidental inputs.

Exporting Test Data via USB

Guides the process of downloading recorded test data using a USB drive.

Maintenance

Spares Information

WEEE Disposal Instructions