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Poweramp TPR User Manual

Poweramp TPR
44 pages
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TPR
®
Vehicle Restraint
Poweramp • Division of Systems, LLC • W194 N11481 McCormick Drive • Germantown, WI 53022
800.643.5424 • fax: 262.255.5917 • www.poweramp.com • techservices@poweramp.com
Printed in U.S.A.
©
2018 Systems, LLC - All Rights Reserved
Manual No. 4111-0035
Dec. 2018
Owner’s/User’s Manual
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Poweramp TPR Specifications

General IconGeneral
BrandPoweramp
ModelTPR
CategoryAutomobile Accessories
LanguageEnglish

Summary

PRECAUTIONS

Recognize Precautionary Information

Explains safety symbols, DANGER, WARNING, CAUTION, NOTICE, SAFETY INSTRUCTIONS.

General Operational Precautions

General safety rules for operating equipment and maintaining a safe work area.

Operational Precautions

Safety Decals

Identifies and explains various safety decals found on the equipment.

Placard

Details operating instructions and safety procedures for vehicle restraints on a placard.

OWNER'S/USER'S RESPONSIBILITIES

INTRODUCTION

General Information

Provides an overview of the TPR vehicle restraint system and its features.

Component Identification

Identifies and illustrates the various components of the vehicle restraint.

INSTALLATION

Installation Precautions

Safety guidelines and warnings for the installation process of the vehicle restraint.

Installation Overview

Provides a general diagram and dimensional overview of the TPR installation.

Roller Track Installation - Without Embed

Detailed steps for installing the roller track without embedding it into the dock.

Roller Track Installation - With Embed

Detailed steps for installing the roller track with embedding it into the dock.

Carriage Installation

Instructions for assembling and installing the carriage of the vehicle restraint.

Install Control Panel and Wiring

Procedures for installing the control panel and connecting the wiring to the restraint.

Placard Installation Instructions

Guidance on the proper placement and installation of product placards.

OPERATION

Operational Precautions

Essential safety warnings and precautions before operating the vehicle restraint.

Operation - Normal

Step-by-step guide for the normal engagement and disengagement of the restraint.

Operation - Auto Re-Engage

Describes the automatic re-engagement feature for the restraint system.

Operation - Bypass

Instructions for operating the restraint in bypass mode, e.g., if RIG is damaged.

Operation - Bypass From Unsuccessful Engage

Procedures for bypass mode after an unsuccessful restraint engagement.

Multi-Colored & Outside Light Sequence Charts

Tables detailing the light sequences for various operational conditions.

MAINTENANCE

Maintenance Precautions

Safety procedures and warnings for performing maintenance on the restraint.

Periodic Maintenance

Guidelines for daily, weekly, and quarterly maintenance tasks.

ADJUSTMENTS

Drive Chain & Brake Torque Adjustments

Procedures for adjusting the drive chain tension and brake torque.

Adjust Dock Leveler and Vehicle Restraint Interlock

How to set up and test interlocking functions between the dock leveler and restraint.

TROUBLESHOOTING

Limit Switch Test Procedure

Method for testing limit switches using a multimeter for fault diagnosis.

TPR Harness Wire Identification

Identification of wires in the TPR harness for troubleshooting electrical issues.

TPR Troubleshooting

Table of common symptoms, possible causes, and solutions for TPR issues.

PARTS

TPR Carriage Assembly

Exploded view and parts list for the TPR carriage assembly.

Roller Track & Springs

Diagram and parts list for roller track and spring components.

Slope Extensions & Spring Plate

Diagram and parts list for slope extension and spring plate assemblies.

Cantilever Brackets

Diagrams and specifications for various cantilever bracket sizes.

OSLA (Outside Light Assembly)

Diagram and parts list for the Outside Light Assembly.

Signs

Identifies and lists part numbers for various safety and operational signs.

MISCELLANEOUS

Customer Information

Forms for recording equipment details and contact information.

STANDARD PRODUCT WARRANTY