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Powermate M-1 User Manual

Powermate M-1
55 pages
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For Serial Numbers 36000 and higher.
PN 010900 Rev. G
PN 300320 Rev. G
Eng. 04/ 18/ 18
T20-000.15
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Powermate M-1 Specifications

General IconGeneral
BrandPowermate
ModelM-1
CategoryOutdoor Cart
LanguageEnglish

Summary

Safety Warning and Operator Qualifications

Safety Warning

Failure to obey instructions can lead to death or serious injury.

Operator Training Necessity

Only competent, trained operators may use this equipment.

Operator Training Requirements

Hazard Identification and Labeling

Hazard Graphical Symbols Explained

Meaning of safety alert symbols: Danger, Warning, Caution, Notice.

General Safety Precautions

Mandatory Manual Reading

Read and retain all safety and operating instructions for future reference.

Operator Responsibilities

Operators must be trained, alert, and physically capable.

Prohibited Actions

Avoid alcohol, horseplay, and equipment abuse.

Operational Safety Checks

Pre-Use Safety Inspection

Inspect unit for damage, corrosion, and secure components before use.

Safe Operation Practices

Loading Safety Guidelines

Estimate load weight, center of gravity, and secure loads properly.

Safety in Motion

Avoid high-speed turns and ensure load security when moving.

Continued Safety and Battery Handling

Safety in Motion - Continued

Stay alert, stop work if malfunction, and use controls for safe movement.

Battery Safety Precautions

Handle lead-acid batteries with care, wear protective gear, avoid sparks.

Battery Charger Safety Instructions

General Charger Safety

Read charger instructions, check cords, avoid water and heat.

Continued Charging Safety

Charger Operation Restrictions

Do not operate unit while charging; unplug before maintenance.

PowerMate Charging Procedure

Load Capacity and Recommendations

M-1 Load Limits

Safe load capacities for M-1 model for one or two operators.

M-2B Load Limits

Safe load capacities for M-2B model for one or two operators.

M-2C Load Limits

Safe load capacities for M-2C model for one or two operators.

Vehicle Loading and Unloading

Loading on a Vehicle Procedure

Step-by-step guide to safely load PowerMate onto a vehicle.

Unloading from a Vehicle Procedure

Step-by-step guide to safely unload PowerMate from a vehicle.

Stair Climbing Operation

Climbing Stairs (Upstairs)

Detailed steps for safely climbing stairs with the PowerMate unit.

Descending Stairs (Down Stairs)

Detailed steps for safely descending stairs with the PowerMate unit.

Screw Assembly M-1, M-2B Repair

Screw Assembly M-2C Repair

Annual Maintenance Procedure

Annual Maintenance Steps 1-12

Detailed yearly maintenance checks including load testing and component inspection.

Continued Annual Maintenance

Annual Maintenance Steps 13-17

Continues yearly maintenance checks for electrical connections, battery, and testing.

Repair Safety Warning

Warning: All repairs must be performed by trained and competent service personnel.

Drive Screw Assembly Repair

Ballnut Removal and Replacement

M-Series Wiring Diagram

M-Series Wiring Diagram (Battery Switch)

Motor Replacement Instruction

Motor Removal Procedure

Steps to safely remove the existing motor from the PowerMate unit.

New Motor Installation Procedure

Steps to correctly install a new motor, ensuring alignment.

M-Series Specifications Comparison

Solid State Controller Details

PowerMate Battery Specifications

Battery Charger Remote Installation

Product Warranty Information

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