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Powermatic 26 User Manual

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EDP#
0460123
Model 26
MAINTENANCE INSTRUCTIONS
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PARTS LIST
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McMINNVILLE, TENNESSEE 37110 D AC 615-473-5551
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Powermatic 26 Specifications

General IconGeneral
BrandPowermatic
Model26
CategoryPower Tool
LanguageEnglish

Summary

Foreword

Powermatic Warranty

General Safety Rules

Personal Safety Precautions

Follow manual instructions, protect yourself, give work attention, maintain balance, use eye protection, and wear appropriate clothing.

Work Area and Housekeeping

Keep the work area clean, free of debris, and well-lit to prevent hazards like tripping or slipping.

Machine Operation Safety

Ensure guards are in place, start switch is off before power connection, and machine is locked out for maintenance.

Electrical Safety

Ensure the machine is properly electrically grounded according to the National Electric Code for safety.

Specific Safety Rules

Handling Stock

Follow stock length rules, keep hands clear of cutters, use safe hand movements, and feed stock opposite cutter rotation.

Cutting Techniques

Utilize templates for blind cuts and guide pins for pattern or collar shaping for improved safety and accuracy.

Tooling and Setup

Maintain sharp tools and check cutter clearance and spindle rotation direction before operation for safety.

Manual Reference

Know the limitations and hazards associated with the Model 26 shaper; heed safety decals.

Specific Safety Rules (Continued)

Spindle Safety

Ensure safety lock washer is used, do not exceed rated spindle speeds, and use only safety type cutters.

Stock Handling Hazards

Be aware of stock conditions like knots or warping that can cause kickback; prepare stock properly.

Operational Procedures

Turn off the shaper before leaving; avoid reaching over the shaper due to kickback danger; use push sticks.

Maintenance and Parts

Use only POWERMATIC or factory authorized replacement parts and accessories to maintain warranty.

Safety Decal Instructions

Safety Rules Decal

Decal lists rules: read manual, operate with guards, grounding, secure clothing, use eye protection, stop before adjustments, keep area clean.

Danger Decal

Danger decal warns to turn cutter by hand to check for interference before connecting power to avoid injury.

Model 26 Shaper Specifications

Dimensions

Provides physical dimensions like table size, height from floor, and spindle opening diameter.

Spindles

Lists available spindle types (interchangeable, stub, solid) and their capacities under the nut.

Spindle Travel and Speed

Specifies spindle travel distance and available spindle speeds (RPM).

Weight

Indicates the weight of the machine, including the 2hp motor, in pounds and kilograms.

Quill Slide Schematic

Key Components

Identifies key components of the quill slide assembly in a diagram.

Base and Motor

Shows the base and motor as integral parts of the quill slide system.

Controls

Illustrates the handwheel and pinion shaft used for operating the quill slide.

Receiving the Shaper

Installation

Mount the shaper base to the floor using high-quality anchor bolts for stability.

Belt Tension

Attach and tighten the drive belt, ensuring proper tension by checking belt depression between pulleys.

Electrical

Check voltage and phase; ensure the machine is properly grounded by a qualified electrician to avoid shock.

Machine Inspection

Screws and Bolts

Check all mounting screws and bolts to ensure they are securely locked before connecting power.

Bearings

The spindle and quill assembly have permanently sealed bearings; lubrication is not necessary.

Spindle Movement

Turn the spindle by hand to verify it rotates freely without binding.

Electrical Connections

Inspect for loose or worn electrical connections within the electrical enclosure.

Squaring the Shaper Fence

Mounting Screws

Check that the two mounting screws holding the fence assembly to the table are tight.

Wooden Fences

Ensure the four countersunk flathead bolts holding the wooden fences are tight.

Alignment Gauge

Clamp a jointed 2x4 board to the table to check if the fence is parallel with the miter groove.

Loosen Lock Handles

Loosen the two lock handles on the fence assembly to allow for adjustment.

Spindle Replacement Procedure

Select Wrench

Select the correct hole in the shaper wrench and place it over the spindle flats for removal.

Turn Drawbar Nut

Place a wrench on the drawbar nut and turn it counterclockwise while holding the spindle stationary to remove it.

Remove Spindle

Remove the spindle vertically and replace it with the size of your choice.

Spindle Assembly Removal Steps

Remove Belt

First, remove the drive belt from the spindle sheave before proceeding with removal.

Loosen Locking Screw

Loosen the split casting locking screw to free the spindle assembly.

Remove Assembly

Remove the spindle assembly by pulling it out from the bottom of the shaper.

Replacing The Cutters

Select Wrench

Select the proper rectangular hole in the shaper wrench and place it over the spindle flats.

Loosen Spindle Nut

Place a wrench on the 3/4 inch spindle nut and turn it counterclockwise while holding the spindle stationary.

Remove Nut and Washer

Remove the spindle nut and the slotted washer after loosening.

Remove Cutters

Remove the cutter(s) vertically and replace them with the size of your choice.

Changing Shaper Speed Settings

Disconnect Power

Disconnect power from the machine before attempting to change speeds.

Roll Belt

Roll the belt off one pulley to the other on the motor side to adjust speed.

Rotate Pulley

Rotate the pulley and roll the belt until it snaps into the groove of the other spindle pulley.

Miter Gauge Adjustment Guide

Purpose

The miter gauge is used for accurate end grain cutting and handling specific parts.

Adjust Stops

Adjust stops to 90 and 45 degrees using a combination square, screwdriver, and wrench.

Fence Assembly Removal Procedure

Remove Screws

Remove the two 3/8" x 1" socket head cap screws to detach the fence assembly.

Store and Clean

Store the fence assembly safely and clean it before re-mounting it on the table.

Pre-Operation Checks

Check Wiring

Check motor and switch wiring diagrams for proper voltage connections before applying power.

Check Rotation

Turn the motor momentarily to check for proper spindle rotation (counterclockwise when viewed from above).

Run Machine

Run the machine briefly to ensure moving parts work properly with no excessive vibration; correct any problems.

Stand and Table Parts List

Stand and Table Exploded View

Body Assembly Parts List

Body Assembly Exploded View

3/4 Inch Spindle Assembly

1 Inch Spindle Assembly

Interchangeable Spindle Assembly

Spindle Assemblies: Shank Arbors & Wrenches

Guard and Safety Ring

Optional Miter Gauge

Optional Guide Assembly and Hold Down

Electrical Parts List

Electrical Schematic

Preventive Maintenance Check List

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