PPS PPS25 - User Manual

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PPS25 Electronic Memory Gauge

User Manual (Rev. 04 )

Pioneer Petrotech Services Inc.

#1, 1431 - 40th Ave. NE

Calgary, AB T2E 8N6, Canada

Phone: 1-888-PP-GAUGE (774-2843)

E-mail: infopps@pioneerps.com

Website: www.pioneerps.com

Questions and Answers

C
Catherine WilliamsAug 5, 2025
What to do if SmartView software doesn’t detect PPS Measuring Instruments gauge?
- B
  Brian CraneAug 5, 2025
  If the SmartView software isn’t detecting the PPS Measuring Instruments gauge, or the gauge was detected but stopped communicating, it could be due to several reasons. First, ensure the gauge is properly connected to the computer according to the instructions. A locked COM port can also cause this issue, so try rebooting your computer and restarting the software. Additionally, the software or drivers might be corrupt or damaged, so upgrading to the latest software version or reinstalling it (while ensuring USB devices are disconnected) is recommended. Another interface box can be used in case the current one is defective. If none of these steps work, the gauge itself might be defective, in which case you should return it for checking and repair.
X
xwilliamsAug 11, 2025
Why LED does not flash after the battery is installed in PPS Measuring Instruments?
- S
  Shawn DelgadoAug 12, 2025
  If the LED on your PPS Measuring Instruments does not flash after installing the battery, there are several potential causes. First, ensure the battery is correctly installed by unplugging it and plugging it back in again. The battery may also need to be activated. If that doesn't work, the battery might not have enough power, so try changing it. If the memory is full, erase it. If none of these steps resolve the issue, the gauge might be defective, and you should return it for checking and repair.
R
Robert JonesAug 17, 2025
Why is data recorded to memory noisy on PPS Measuring Instruments?
- J
  Julia AllenAug 17, 2025
  If data recorded to memory on your PPS Measuring Instruments is noisy, it is likely due to the low voltage of the battery. Check the battery voltage or change the battery to resolve this issue.
G
Gary BradleyAug 23, 2025
How to fix 'Could not download job files' error on PPS PPS25?
- N
  nnewtonAug 23, 2025
  If you cannot download job files from your PPS Measuring Instruments, it could be because the record files are corrupt. Use the “DUMP” function to dump the memory of the gauge and then send it to PPS for data retrieving.
A
Austin CunninghamAug 29, 2025
What to do if data is out of the gauge specification on PPS PPS25 Measuring Instruments?
- D
  david95Aug 30, 2025
  If the data from your PPS Measuring Instruments is out of specification, the gauge may need to be recalibrated. Use the Diagnostics function to check if the gauge is sending the correct data and verify with the calibration records.

PPS PPS25 Specifications

General

Brand	PPS
Model	PPS25
Category	Measuring Instruments
Language	English

Summary

Scope

Responsibilities

2.1 Implementation

Field Service Manager/Location Manager ensures procedure implementation.

2.2 Supervision

Field supervisor/engineer ensures procedure is followed.

2.3 Verification

Service Quality Coach verifies procedure implementation.

2.4 Verification Method

Verification via periodic unscheduled audits of files.

2.5 References

Lists procedures and forms for gauge operations.

Introduction

3.1 Overview

PPS designed memory gauges since 2001 for well testing.

3.2 PPS25 Gauge

Memory gauge with Silicon-Sapphire transducer for high data quality.

3.3 PPS25-XM Gauge

Gauge for extreme temp/hostile environments with metal-to-metal seal.

Getting Started

4.1 Working Mode of PPS25 Gauges

Explains Sampling, Stand-by, and Communication modes for gauges.

4.2 Materials

Lists necessary items for gauge operation, refers to Appendix C.

4.3 Inspecting Gauges

Details bench test and software diagnostics for gauge functionality.

4.4 Programming Gauges

Procedure for programming gauges using Gauges Control Sheet and SmartView.

4.5 Activating and Testing Battery Packs

Steps to activate and test battery packs using a PPS Battery Tester.

4.6 Installing Battery Pack

Procedure for installing battery packs into the gauge, including alignment and initialization.

4.7 Assembling Battery Housing

Instructions for assembling battery housing, including checks, greasing, and torquing.

4.8 Downloading Data

Steps for downloading recorded job files using SmartView software.

Maintenance

5.1 Field Maintenance

Regular maintenance performed before each operation to ensure functionality.

5.1.1 Replacing o-rings

Procedure for applying grease and replacing o-rings on the gauge.

5.1.2 O-rings Location

Diagram showing the location of O-rings for different gauge sizes.

5.1.3 O-Rings Choices under different conditions

Guidance on selecting O-rings based on H2S/CO2, pressure, and temperature.

5.1.4 Cleaning the front of pressure sensor

Procedure for cleaning the pressure sensor diaphragm after use.

5.1.5 Installing and removing the protector of pressure sensor

Steps for installing and removing the sensor protector using grease and tools.

5.1.6 Checking battery housing

Instructions for checking the battery housing bore for damage.

5.2 Manufacturers Maintenance

Maintenance services performed at PPS facility, including testing and calibration.

Troubleshooting

Appendix A: Specifications

Appendix B: Power Consumption Table

Appendix C: Accessories

Appendix D: Battery Packs