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Prime PRIMAVERA User Manual

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HEADSET FITMENT MANUAL
PRIMAVERA & DOYENNE
1-1/8” - 1.5” INTEGRATED TAPERED HEADSET
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Prime PRIMAVERA Specifications

General IconGeneral
BrandPrime
ModelPRIMAVERA
CategoryBicycle Accessories
LanguageEnglish

Summary

Tools

Tools and Consumables Required for Assembly

Lists the tools and consumables necessary for the proper assembly of the headset.

Diagrams

Component Identification Diagram

Illustrates headset components with their corresponding part numbers and descriptions for identification.

Head Tube Requirements

Head Tube Requirements

Details essential head tube measurements critical for correct headset fitting and warranty.

Headset Bearing Dimensions

Headset Bearing Dimensions

Provides critical measurements for headset bearings to ensure compatibility and prevent damage.

Disassembly

Loosen Stem Pinch Bolts

Loosen stem pinch bolts clamping the stem to the steerer using the appropriate Hex Allen Key or Torx Key.

Remove Compression Top Cap

Remove the stem compression top cap bolt and then the compression top cap counter-clockwise.

Remove Stem and Spacers

Slide off and remove the stem and any headset or stack spacers from the steerer tube.

Remove Top Cap and Spacers

Remove the existing headset top cap and any thin top cap spacers from the fork steerer.

Remove Forks and Lower Bearing

Pull the forks down and remove them from the frame, also removing the lower headset bearing.

Remove Crown Race

Remove the crown race from the fork steerer, using a crown race removal tool if necessary.

Remove Upper Bearing and Compression Ring

Remove the upper headset bearing and compression ring from the frame.

Assembly

Install Crown Race

Slide the crown race onto the fork steerer, utilizing its slot for easy fitment.

Apply Grease and Install Lower Bearing

Apply assembly grease to the crown race and slide the lower bearing onto the fork steerer correctly.

Apply Grease and Install Top Bearing/Compression Ring

Apply grease to frame bearing cups, insert top bearing, and seat the compression ring.

Insert Fork into Frame

Insert the fork into the frame, ensuring the lower headset bearing seats properly.

Install Top Spacers

Slide thin headset spacers over the steerer tube to rest on the compression ring.

Install Top Cap

Slide the headset top cap onto the steerer tube, resting against the thin headset spacers.

Install Stem and Stack Spacers

Slide on any headset stack spacers, followed by the stem.

Tighten Compression Bolt

Place headset top cap, tighten compression bolt to remove play, ensuring free spinning.

Tighten Stem Pinch Bolts

Align the stem correctly and tighten the stem pinch bolts to the manufacturer's recommended torque.

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