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Prusa Research Original Prusa MINI User Manual

Prusa Research Original Prusa MINI
116 pages
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Table of Contents
1. Introduction 5 ......................................................................................................................
Step 1 - All the required tools are included 6 ................................................................
Step 2 - Universal wrench - description 6 .....................................................................
Step 3 - Tools required for lubricating bearings 6 ......................................................
Step 4 - Labels guide 7 .....................................................................................................
Step 5 - Use labels for reference 7 .................................................................................
Step 6 - Spare bag 8 .........................................................................................................
Step 7 - View high resolution images 8 .........................................................................
Step 8 - We are here for you! 9 .......................................................................................
Step 9 - Important: Electronics protection 9 ................................................................
Step 10 - Pro tip: inserting the nuts 10 ...........................................................................
Step 11 - Pro tip: inserting the square nuts 11 ...............................................................
Step 12 - Reward yourself 11 ............................................................................................
Step 13 - How to successfully finish the assembly 12 .................................................
2. YZ - axis assembly 14 ........................................................................................................
Step 1 - Tools necessary for this chapter 15 ..................................................................
Step 2 - Y-carriage: parts preparation 15 .......................................................................
Step 3 - Y-carriage: parts preparation (lubricating) 15 ...............................................
Step 4 - Lubricating the bearing 16 ................................................................................
Step 5 - Lubricating the bearing 16 ................................................................................
Step 6 - Correct bearing orientation 17 ..........................................................................
Step 7 - Installing bearings on the Y-carriage 17 .........................................................
Step 8 - Heatbed spacers: parts preparation 18 ...........................................................
Step 9 - Installing the heatbed spacers 18 ....................................................................
Step 10 - Y-axis front: parts preparation 19 ...................................................................
Step 11 - Comparison of extrusions 19 ...........................................................................
Step 12 - Mounting the Y-plate-front 20 .......................................................................
Step 13 - Mounting the MINI-Y-plate-front 20 .............................................................
Step 14 - Y-belt-idler: parts preparation 21 ...................................................................
Step 15 - Preparing MINI-Y-belt-idler 21 .......................................................................
Step 16 - Preparing MINI-Y-belt-idler 22 .......................................................................
Step 17 - Mounting the MINI-Y-belt-idler 22 ................................................................
Step 18 - Y-axis smooth rods: parts preparation 23 ....................................................
Step 19 - Assembling the Y-carriage 23 ........................................................................
Step 20 - Mounting the Y-carriage 24 ...........................................................................
Step 21 - Y-axis rear: parts preparation 24 ....................................................................
Step 22 - Y-axis motor assembly 25 ...............................................................................
Step 23 - Mounting the Y-motor 25 ...............................................................................
Step 24 - Mounting the MINI-Y-rear-plate 26 ..............................................................
Step 25 - Anti-vibration pads: parts preparation 26 ...................................................
Step 26 - Anti-vibration pads installation 27 ................................................................
Step 27 - Y-axis belt parts 27 ...........................................................................................
Step 28 - Y-axis belt guidance 28 ...................................................................................
Step 29 - Aligning the Y-axis belt 28 .............................................................................
Step 30 - Y-belt tensioning 29 ........................................................................................
Step 31 - Y-axis assembly: reward yourself! 29 ............................................................
Step 32 - MINI-Z-bottom: parts preparation 30 ...........................................................
Step 33 - Assembling the MINI-Z-bottom 31 ...............................................................
Step 34 - Assembling the MINI-Z-bottom 31 ...............................................................
Step 35 - Buddy board: parts preparation 32 ...............................................................

Table of Contents

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Prusa Research Original Prusa MINI Specifications

General IconGeneral
Build Volume180 x 180 x 180 mm
Layer Height0.05 - 0.35 mm
Nozzle Diameter0.4 mm
Filament Diameter1.75 mm
Print Speedup to 200 mm/s
Bed Temperatureup to 100 °C
Nozzle TemperatureUp to 280 °C
Power Consumption120 W
Supported MaterialsPLA, PETG, ASA
ConnectivityUSB, Ethernet, Wi-Fi
Power Input100-240 V, 50-60 Hz

Summary

Introduction to Prusa MINI+ Assembly

Protecting Electronics from ESD

Crucial advice on protecting electronic components from electrostatic discharge (ESD).

YZ-Axis Assembly Guide

Y-Carriage Parts Preparation

Details the parts needed for preparing the Y-carriage.

Y-Carriage Lubrication Preparation

Lists parts and steps for lubricating the Y-carriage bearings.

Bearing Lubrication Procedure

Step-by-step guide on how to lubricate the bearings properly.

Correct Bearing Lubrication

Continues the process of lubricating bearings, ensuring even grease distribution.

Correct Bearing Orientation

Explains the correct and incorrect orientation of bearings for the Y-carriage.

Installing Bearings on Y-Carriage

Instructions for installing the lubricated bearings onto the Y-carriage.

Mounting the MINI-Y-Belt-Idler

Instructions for mounting the prepared MINI-Y-belt-idler.

Assembling the Y-Carriage

Step-by-step guide for assembling the Y-carriage with smooth rods.

Mounting the Y-Carriage

Instructions on how to mount the assembled Y-carriage onto the printer frame.

Y-Axis Motor Assembly

Guides on assembling the Y-axis motor with its pulley.

Mounting the Y-Motor

Instructions for mounting the Y-axis motor onto the rear plate.

Mounting the MINI-Y-Rear-Plate

Steps for mounting the MINI-Y-rear-plate onto the smooth rods.

Y-Axis Belt Routing Guidance

Step-by-step instructions for guiding the Y-axis belt.

Aligning the Y-Axis Belt

Guides on properly aligning the Y-axis belt.

Y-Belt Tensioning Procedure

Instructions for tensioning the Y-axis belt correctly.

Assembling the MINI-Z-Bottom

Guides on assembling the MINI-Z-bottom with nuts.

MINI-Z-Bottom Assembly Details

Continues the assembly of the MINI-Z-bottom, including gluing a pad.

Mounting the Buddy Board

Instructions for mounting the Buddy board onto the MINI-Z-bottom.

Connecting the LCD Cable

Guides on connecting the LCD cable to the Buddy board.

LCD Cable Routing Guidance

Instructions for routing and managing the LCD cable to prevent damage.

Assembling the Z-Axis

Steps for assembling the Z-axis with the Z plate bottom.

Z-Axis Assembly Details

Continues the Z-axis assembly, focusing on seating screw heads correctly.

Final Z-Axis Assembly Steps

Final steps for assembling the Z-axis, securing parts and inserting screws.

Connecting Y and Z-Axis

Instructions for connecting the Y and Z-axis assemblies.

Joining Y and Z-Axis Together

Steps for joining the Y and Z-axis assemblies, tightening screws partially.

Further Joining of Y and Z-Axis

Further steps for joining the Y and Z-axis assemblies, securing with screws.

Aligning the YZ-Axis Assembly

Guides on how to correctly align the assembled YZ-axis components.

Securing the YZ-Axis Assembly

Instructions for finally securing the aligned YZ-axis assembly.

Guiding the Y-Axis Motor Cable

Steps for routing the Y-axis motor cable through the chassis.

Y-Axis Motor Cable Guidance

Final guidance for the Y-axis motor cable routing.

Assembling the MINI-Z-Top

Instructions for inserting nuts into the MINI-Z-top part.

MINI-Z-Top Assembly Steps

Steps for assembling the Z-axis motor and MINI-Z-top.

Mounting Z-Axis Smooth Rods

Guides on how to mount the Z-axis smooth rods into the MINI-Z-bottom.

Installing Z-Axis Bearings

Instructions for installing bearings onto the Z-axis rods.

X-Axis and Extruder Assembly

Assembling the X-Axis

Guides on assembling the X-axis, sliding on bearings and pushing the X-end.

Mounting the X-Carriage

Guides on mounting the X-carriage onto the bearings.

Mounting the X-Axis

Guides on mounting the X-axis assembly onto the Z-axis.

Final X-Axis Mounting Steps

Continues mounting the X-axis, securing the trapezoidal nut.

Assembling the Extruder

Instructions for mounting the Extruder motor and front part.

Extruder Assembly Details

Continues assembling the Extruder, fitting gears and checking movement.

Extruder Assembly Steps

Steps for assembling the Extruder, securing the rear part and cables.

Mounting the MINI-Extruder-Idler

Guides on mounting the MINI-Extruder-idler, securing it with a screw and spring.

Mounting the Extruder

Instructions for mounting the assembled extruder onto the Z-carriage.

Extruder Mounting Details

Continues mounting the extruder, attaching the inspection door.

Print Head and Heatbed Assembly

Mounting the Hotend Assembly

Instructions for mounting the hotend assembly onto the X-carriage.

Mounting the Print Fan

Guides on mounting the print fan onto the X-carriage.

Installing the SuperPINDA Sensor

Instructions for installing the SuperPINDA sensor onto the MINI-minda-holder.

Assembling the Heatbed

Instructions for assembling the heatbed, connecting wires and tightening screws.

Mounting the Heatbed Assembly

Instructions for mounting the heatbed assembly onto the Y-carriage.

LCD Assembly and Electronics

Mounting the LCD Screen

Instructions for mounting the LCD onto the printer's holder.

Connecting the LCD Cable

Guides on connecting the LCD cable to the Buddy board.

Connecting the Power Switch

Guides on connecting the power switch cables to the Buddy board.

Connecting Electronics Cables

Guides on connecting various cables to the Buddy board in order.

Electronics Connection Details

Continues connecting electronics cables, referencing a wiring diagram.

Preflight Check and Final Steps

SuperPINDA Sensor Height Adjustment

Crucial steps for adjusting the SuperPINDA sensor height.

Connecting the Power Supply

Instructions for connecting the power supply and preparing the heatbed sheet.

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