This document is the owner's manual for a 7" Portable Tile Saw, identified by STK# 60088 and manufactured by QEP. The manual provides instructions in English, French, and Spanish, covering general safety, operation, maintenance, and parts.
Function Description:
The QEP 7" Portable Tile Saw is a power tool designed for cutting various tile substrates, primarily ceramic tile, using a diamond blade. It is specifically engineered for wet cutting operations, which helps to cool the blade and reduce dust, ensuring cleaner cuts and extending blade life. The saw features a direct drive motor, an adjustable cutting table for precision angle cuts, and a water reservoir system that channels water back into the reservoir to minimize refilling. It is intended for both professional and DIY use, offering portability and ease of operation for tile installation projects.
Important Technical Specifications:
- Motor: 120V-60Hz, 3/4 HP (Horsepower)
- Amps: 5
- RPM (Revolutions Per Minute): 3,300
- Blade: 7" (180mm) Continuous Rim Diamond Blade (included)
- Max Tile Thickness at 90°: 1" (25mm)
- Dimensions: 20.2"L x 19.6"W x 9.2"H (513mm L x 498mm A x 234mm H)
- Net Weight: 29 lbs (13.2 Kg)
- Cuts Tile: Unlimited (referring to its capacity for continuous operation)
- Electrical Requirements: Must be connected to a grounded power source. Uses 3-prong electrical plug. UL-listed extension cords are recommended, with specific gauge requirements based on cord length and amperage (e.g., #12 gauge, 20-amp minimum for longer cords).
Usage Features:
- Wet Cutting System: Features a water reservoir completely separated from electrical components, and table channels that return water to the reservoir, reducing the need for constant refilling. This system is crucial for cooling the diamond blade and minimizing dust.
- Adjustable Cutting Table: Allows for precision angle cuts (15°, 30°, 45°), enhancing versatility for various tile layouts.
- Rip Guide: A locking rip guide is included for making straight cuts, ensuring the material is held firmly against it. It can be used on either side of the cutting blade.
- Angle/Miter Cutting Guide: Provided for diagonal cuts, allowing the user to set a desired angle.
- Laser Cutting Guide: Included to assist with precise cutting lines.
- Safety Features: Includes a blade guard and an automatic overload breaker that cuts power to protect the motor if it overheats. The manual emphasizes the importance of keeping guards in place, wearing safety glasses and proper apparel, and ensuring a continuous flow of water to the blade.
- Operation Guidelines: Users are instructed to ensure the blade's directional arrow matches motor rotation, allow the blade to reach full speed before cutting, and never force the tool or material. Dry cutting with wet-designed blades is explicitly prohibited.
- Portability: The saw's design and weight (29 lbs) suggest it is intended for easy transport and setup at various job sites.
Maintenance Features:
- Cleaning: Regular cleaning after every use is recommended for longest life and best performance. This includes wiping all exterior surfaces, keeping the cutting table free of tile chips and debris, and cleaning guide bars and rollers.
- Lubrication: Light machine oil should be applied to the guide bar to facilitate smooth travel of the linear guide assembly.
- Blade Inspection and Replacement: Daily inspection of diamond blades for cracks, nicks, missing diamond matrix, or out-of-alignment condition is crucial. Damaged blades must be replaced immediately. Only 7" (180mm) continuous rim wet diamond blades should be used.
- Table Truing: The cutting table may require occasional "truing" to ensure the saw blade is 90° to the "tile stop" to prevent blade binding. This involves using a carpenter's square to check alignment and adjusting the guide rail if necessary.
- Troubleshooting: The manual provides guidance for common issues such as saw overheating (turn off, let cool, clean ventilation slots) and the saw not starting (check power cord, outlet, switch).
- Pre-Service Disconnection: Users are warned to always turn off the motor and unplug the saw from its power source before servicing, cleaning, or performing any maintenance to prevent serious injury.
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