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Qualitrol 509ITM Series User Manual

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QUALITROL
509ITM Series
www.qualitrolcorp.com
QUALITROL
509ITM-100
QUALITROL
509ITM-200
QUALITROL
509ITM-300
Intelligent Transformer Monitor
Hardware and Software Instructions
Document ID: IST-099-1 ECN-43847

Table of Contents

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Qualitrol 509ITM Series Specifications

General IconGeneral
CategoryTransformer Monitor
Monitored ParametersMoisture
Communication ProtocolsModbus, DNP3
Power Supply24 VDC
Operating Temperature-40°C

Summary

About Qualitrol and Safety Instructions

Company Overview and Contact Information

Details on Qualitrol's history, products, and manufacturing capabilities.

Safety Warnings and Operational Disclaimers

Information on safety symbols, warnings, and operational disclaimers.

Hardware Instructions Overview

509ITM Overview and Available Inputs

Introduction to the 509ITM and its available input types.

About These Hardware Instructions

Guidance on how to use the hardware instructions manual for the 509ITM.

Controls, Indicators, and Modules

Front Panel Controls and Display

Description of the display and keypad functions on the 509ITM front panel.

Input Modules Overview

List and brief description of the various input modules available for the 509ITM.

Installation and Mounting Procedures

Installing the Hardware

Step-by-step guide for unpacking and installing the 509ITM unit.

Mounting Styles and Dimensions

Details on enclosure and panel mounting options for the 509ITM.

Power Supply and Heater Options

Power Supply Connections

Information on connecting the universal power supply to the 509ITM.

Heater Option Installation

Details on connecting and configuring the optional heater for the 509ITM.

Output Interfaces and Communications

Output Contacts and Relay Wiring

Description of output contacts, relay ratings, and wiring for the 509ITM.

Remote Output Signals

Details on the four milliamp (mA) current outputs for remote indication or SCADA.

Communications Ports Configuration

Information on RS-485, Fiber Optic, and Ethernet communication capabilities.

Operation Modes

Automatic and MENU Mode Operation

How to navigate and operate the 509ITM in automatic and menu modes.

Program Mode for Settings

Instructions for accessing and changing monitor settings in program mode.

Specific Monitor Functions

Cooling System Monitor (509ITM-200)

Details on monitoring the transformer cooling system using the 509ITM-200.

Load Tap Changer Monitor (509ITM-300)

Details on monitoring the load tap changer system using the 509ITM-300.

Functional Specifications

System Testing and Specifications

Information on performing system tests and key functional specifications.

Software Instructions and Tools

General Software Information and Setup

Overview of the 509ITM software, connection, and installation procedures.

Communications Setup and Troubleshooting

Steps for establishing communications and troubleshooting link failures.

Overview of 509ITM Software Tools

Description of available software tools: Monitor, Simulator, Calibrator, etc.

System Settings Configuration

Using the Setup Tools

Navigating and using the Customer-Setup and Factory-Setup windows.

Password, Features, Time, Date, Display, Heater

Configuring passwords, features, time, date, display, and heater settings.

Communications Port Configuration

Setting up communication parameters for USB, RS-485, and Ethernet ports.

Input Module Configuration

Input Module Setup and Parameters

Configuring individual input modules, including type, function, and signal name.

Custom Scaling for Input Signals

Defining custom scaling values for input signals to adjust measurement ranges.

CT Current and Winding Temperature Setup

Configuring parameters for CT current and calculated winding temperature.

Output Relay Setup

Relay Control Functions

Detailed setup for each relay, including failsafe, test lockout, and latching.

Seasonal Setpoint and Ambient Forecast

Configuring seasonal setpoints and ambient temperature forecasts for relays.

Cooling Equipment Exerciser and Matrix Control

Setting up cooling equipment exerciser and matrix control logic for relays.

Output Loops and Bank Switching

Output Loops Configuration

Setting up the four software selectable current loop output channels.

Bank Switching for Cooling Equipment

Configuring bank switching to evenly spread cooling equipment wear.

TransLife™ Features

TransLife™ Control Settings

Configuring TransLife settings for individual winding temperatures.

Consumed Life Calculation

Calculating transformer consumed life based on IEEE standards.

Critical Forecast and Temperature Profiler

Using critical forecast and temperature profiler for transformer life analysis.

Data Logger and Event Recorder

Data Logger Configuration Parameters

Configuring the data logger to store up to 20 signals.

Event Recorder Setup and Triggering

Logging user-selectable events, system snapshots, and event triggers.

Cooling System Monitor (509ITM-200)

Cooling Bank Setup and Parameters

Configuring parameters for each cooling bank, including current and time settings.

Cooling Monitor Initialization Process

Using the learning mode to obtain parameters for cooling system initialization.

Load Tap Changer Monitor (509ITM-300)

LTC Monitor Setup and Requirements

Setting up the LTC monitor, including tap position and current measurement.

Alarm Setup for LTC Monitor

Configuring high and low priority alarms for the LTC monitor.

Difference Calculation and LTC Values

Setting up difference calculations and viewing LTC tap values.

509ITM – DW with Direct Winding

System Overview for Direct Winding

Using fiber optic probes for direct winding temperature measurement.

Components for Direct Winding Monitoring

Details on fiber optic probes, plates, junction boxes, and modules.

Importing and Exporting Configuration Files

Saving and restoring 509ITM configurations and calibration values.

Expansion Module Option

Expansion Module Functionality

Description of the expansion module for doubling input capabilities.

Location and Mounting

Panel Mount Installation

Diagram and details for panel mounting the 509ITM unit.

Input Power and Communications Wiring

Wiring specifications for input power and communications to expansion modules.

DGA Hydrogen Monitors

DGA Sensor Description and Wiring

Overview of DGA monitors, sensor installation, and wiring diagrams.

Lab Correlation of DGA Hydrogen Monitor

Procedure for verifying DGA sensor correlation with laboratory results.

Using DGA Readings to Actuate Relays

Guidelines for interpreting DGA readings and setting up relay actuation.

Calibrating the 509ITM

Calibrating Remote Outputs

Steps for recalibrating current loop outputs to alternate values.

Calibrating a Level Gauge

Procedure for calibrating a Level Gauge (Potentiometer) to the 509ITM.

Calibrating a Tap Position Resistor Bridge

Procedure for calibrating a Tap Position Resistor Bridge to the 509ITM.

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