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QG-3200
Quantum QG-3200
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Chapter 5 Service Instructions
HF Series X-ray Generators - Service Manual
Re
vision W
Quantum Medical Imaging, LLC
5-69
4.
Upon validation of the password, the "Insight" Service Utility
Menu displays:
Figure 5-5n. Insight Service Utility Menu
EXP
ANDERS
252
254
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
Chapter 1 - Specifications
15
System Configurations
17
Physical Specifications
19
Generator Cabinet Specifications
19
Operator Control Panel Specifications
19
ODYSSEY HF Control Panel
19
Q-VISION HF Control Panel
19
System Specifications
19
Power Requirements
20
Single-Phase X-Ray Generators
21
Kw Single Phase (Model QG-25)
21
Kw Single Phase (Model QG-25-5)
21
Kw Single Phase (Model QG-32)
21
Kw Single Phase (Model QG-32-5)
21
32 Kw Single Phase, Stored Energy
22
Kw Single Phase (Model QG-40)
22
Kw Single Phase (Model QG-40-5)
22
Three-Phase X-Ray Generators
23
Kw Three Phase (Model QG-32-2)
23
Kw Three Phase (Model QG-32-3)
23
Kw Three Phase (Model QG-40-2)
23
Kw Three Phase (Model QG-40-3)
23
Kw Three Phase (Model QG-50-2)
23
Kw Three Phase (Model QG-50-3)
23
Kw Three Phase (Model QG-65)
24
Kw Three Phase (Model QG-80)
24
High-Speed Starter Power Requirements
24
Generator Auxiliary Power Supplies
29
Performance Specifications
29
System Options
33
System Operating Environment
33
Non-Operating Environment
34
Chapter 2 Assembly & Installation
39
Overview
39
Pre-Installation Guidelines
39
Verify Equipment Location
39
Electrical Requirements
41
Unpacking
41
Installation
42
Required Tools and Materials
42
Chapter 2 - Assembly & Installation (Cont'D)
42
Generator Cabinet Setup
42
Transformer Line Tap Adjustment (Single Phase Non-SE Systems)
44
Transformer Line Tap Adjustment (Single Phase SE Systems)
46
AC Input (Mains) Connection
48
High Voltage (H.V.) Tank
51
High Voltage Cables
54
Interface Board Settings & Connections
57
Door Interlock Switch Connection
58
In Use" Light Switch Connection
58
Collimator Connections
59
Internal +28 VDC Power Supply Option (QG-28VPS)
59
Tube Stand/Peripheral Equipment Connections
59
Tube Rotor Boost Voltage Verification (Systems Without High (Dual) Speed Starter Option)
60
Radiographic System Equipment Connections
61
Tube Rotor Cable (Systems Without High (Dual) Speed Starter Option)
61
Tube Rotor Cable
63
Tube Rotor Cable (Systems with AID External High Speed Starter QG-HSS Option Only)
63
Interfacing to Canon Digital Radiographic Receptor (When Applicable)
71
Interfacing to CMT Digital Radiographic Receptor (When Applicable)
72
Interfacing to Siemens Ion Chambers (When Applicable)
72
Interfacing to Pausch Tomography System (When Applicable)
75
OCP Pedestal Mounting (QG-PDL Option)
77
ODYSSEY Operator Control Panel
77
Operator Control Panel Setup
77
OCP Wall Mounting (QG-WM Option)
79
Q-VISION Operator Control Panel
80
Integrated Workstation Operator Control Panel
82
Initial Power up
83
Optional Remote Expose Switch Connection
83
Transformer Tap Validation
84
Q-Vision Operator Control Panel - Network Settings Verification
85
Rotor Drive Board A10 (Ay40-013T) Performance Verification
91
Chapter 3 Calibration
95
Overview
95
Required Tools and Materials
95
System Configuration/Calibration
95
Accessing Service Mode
96
System Configuration
98
Printer On/Off Setting
99
Generator Configuration/Derating Settings
100
AEC Setting
101
Rotor Drive Setting
102
Edit Facility/Welcome Facility Utility
103
Tube Type Setting
104
Edit Digital Settings
105
Ion Chamber/Receptor Configuration
106
Tomo Setting
110
System Settings
113
Set Date Screen
114
Film/Screen Defaults Screen
115
Set Time Screen
115
APR Format Setting
117
Language Setting
118
Back up MAS Setting
119
Date/Time Format Setting
120
Generator Timeout Setting
120
System Calibration
121
General Calibration Procedure Notes
124
Film Speed Setting on Non-AEC Systems
125
A/D Calibration
126
Kv Calibration Function
129
Filament Offset Calibration
131
MA Calibration
135
Aec Calibration
139
AEC Calibration Procedures
140
Non-Aec Reproducibility Verification
158
Aec Reproducibility Verification (Only Perform on Units Equipped with Qg-Aec Option)
159
Non-Aec Linearity Verification
159
Aec Linearity Verification (Only Perform on Units Equipped with Qg-Aec Option)
160
Maximum Deviation: Kvp, Time, Ma, Mas
160
Chapter 4 Theory of Operation
167
Overview
167
Operator Control Panel Circuit
167
Flash Memory U2
167
Microcontroller U3 Operation
167
EEPROM U17 Operation
168
LCD Controller U12 Operation
168
Chapter 4 - Theory of Operation (Cont'D)
168
Switching Power Supply Circuit
169
Front Panel Key Activation Detection Circuit
169
Jumpers Installation
169
Techvision Compatibility
169
Generator Logic Circuit
169
Generator/Ocp Communication
170
Master and Slave Microcontroller Operation
170
Filament Control Regulator Circuit
171
Kvp & Filament Control Circuit
171
Input Line Monitor Circuit
172
Line Monitor Circuit (Non-Se Single-Phase and Three-Phase Systems)
172
Auto-Shutoff Circuit
173
Capacitor Discharge Circuit
173
Battery Monitor Circuit
174
Line Monitor Circuit (Stored Energy Systems)
174
Storage Capacitor Discharge Circuit
174
Three-Phase Line Monitor Circuit
174
Battery Charger Circuit
175
Generator Auto-Shutoff Circuit
175
+48 VDC Power Supply
176
Power Supply Circuit
176
Rotor Board Circuit (Non-High Speed Starter Systems)
177
Rotor Board Circuit (Quantum Internal High Speed Starter Systems)
177
HSS Control Board A20A1 (AY40-035S)
178
HSS Drive Board A20A2 (AY40-036S)
179
Aec Board Circuit
180
Standard Type AEC
180
Universal Type AEC
181
AEC Control Circuitry
182
• +300 VDC Power Supply
182
Tomography Circuitry
184
Chapter 5 Service Instructions
187
Overview
187
Disposal of Batteries and Accumulators (Directive 2006/66/Ec)
187
Service Maintenance
188
Visual Inspection
188
Troubleshooting
189
Error Codes
189
Warning Messages
189
Optional +28 VDC Power Supply Troubleshooting
232
Chapter 5 - Service Instructions (Cont'D)
232
Service Reports
233
Accessing Service Reports - ODYSSEY X-Ray Generators
233
Accessing Service Reports - Q-VISION Operator Control Panel
240
Accessing Service Reports - Integrated X-Ray Generators
247
Removal/Replacement Procedures
256
Generator Cabinet Cover Removal
256
Generator Cabinet Cover Replacement
256
High Voltage (H.V.) A17 Tank Removal
257
High Voltage (H.V.) Tank A17 Installation
258
Power Modules A18 and A19 (P/N AY20-047) Removal
259
Power Modules A18 and A19 (P/N AY20-047) Replacement
261
Logic Board A1 (P/N AY40-006S) Removal
262
Logic Board A1 (P/N AY40-006S) Replacement
262
KVP Control Board A2 (P/N AY40-003S) Removal
264
KVP Control Board A2 (P/N AY40-003S) Replacement
264
Filament Control Board A5 (P/N AY40-007T) Removal
266
Filament Control Board A5 (P/N AY40-007T) Replacement
266
Power Supply Board A6 (P/N AY40-005T) Removal
267
Power Supply Board A6 (P/N AY40-005T) Replacement
267
Line Monitor Board A8 Removal
268
Line Monitor Board A8 Replacement
268
(AY40-028T) Removal
269
Stored Energy Systems Line Monitor/Charger Board A8
269
(AY40-028T) A8 Replacement
270
Stored Energy Systems Line Monitor/Charger Board
270
Rotor Drive Board A10 (P/N AY40-013T) Removal
271
Rotor Drive Board A10 (P/N AY40-013T) Replacement
271
Standard AEC Control Board A11 (P/N AY40-031S) Removal
272
Standard AEC Control Board A11 (P/N AY40-031S) Replacement
272
Universal AEC Control Board A11 (P/N AY40-027S) Removal
273
Universal AEC Control Board A11 (P/N AY40-027S) Replacement
273
OCP Microprocessor Board A16 (P/N AY40-004S1) Removal (Not Applicable on Q-VISION or Integrated Generators)
274
OCP Microprocessor Board A16 (P/N AY40-004S1) Replacement (Not Applicable on Q-VISION or Integrated Generators)
274
Q-HSS Equipped Systems Only: High-Speed Starter Control Board A20A1 (P/N AY40-035S) Removal
275
Q-HSS Equipped Systems Only: High-Speed Starter Control Board A20A1 (P/N AY40-035S) Replacement
275
Q-HSS Equipped Systems Only: High-Speed Starter Driver Board A20A2 (P/N AY40-036S) Removal
276
Q-HSS Equipped Systems Only: High-Speed Starter Driver Board A20A2 (P/N AY40-036S) Replacement
276
Stored Energy System - Battery Tray Removal
277
Stored Energy System - Battery Tray Replacement
279
Chapter 5 - Service Instructions (Cont'D)
279
Replacement Parts and Ordering Information
280
Ordering Information
280
Chapter 6 - Diagrams
281
Generator System Cabling Diagram (Internal High-Speed Starter)
293
Generator System Cabling Diagram (External High-Speed Starter Systems)
294
Diagram (Widescreen)
298
Interconnection Diagram
299
Kw Interconnection Diagram
301
Three-Phase (208-240) Input
306
Generators Interconnection Diagram
309
Three-Phase
309
AEC Board) X-Ray Generators Interconnection Diagram
310
Three-Phase (208-240) Input
310
Interconnection Diagram
311
Three-Phase (208-240) Input
311
Generator Interconnection Diagram
314
Three-Phase
314
Operator Control Panel - ODYSSEY/QUEST Wiring Diagram
315
Diagram
320
Diagram
321
Point/Jumper Location Diagram
330
Systems - Test Point/Jumper Location Diagram
336
Point/Jumper Location Diagram
338
Location Diagram
346
Diagram
347
Appendix A - Aec Calibration with Digital Receptor or Cr Film Plate
348
Overview
350
Special Canon Dr System Configuration Instructions
350
Aec Calibration with Digital Receptor or Cr Film Plate Installed
351
AEC Calibration Instructions - One Ion Chamber Per Panel
355
AEC Calibration Instructions - Single Panel, Dual Ion Chambers
360
Appendix B - Calibration (Agfa Direx)
364
Overview
367
Required Tools and Materials
367
System Configuration/Calibration
367
Accessing Service Mode
367
Factory Reset
371
Backup Configuration Utility
372
Generator Configuration
373
Generator Settings
376
Tube Settings
378
Ion Chamber Configuration
380
Film/Screen Default Settings
384
Copy Film Screen Utility
386
Generator Calibration
388
General Calibration Procedure Notes
389
A/D Calibration
390
Kv Calibration
393
Filament Offset Calibration
395
MA Calibration
400
Aec Calibration
403
Ion Chamber Balancing (Three-Field Chambers
406
AEC MAS Balance Verification
408
Film Screen Selection
410
The AEC Calibration Menu
413
Optical Density Calibration
414
AEC Optical Density Calibration
415
AEC KV Calibration Procedure
418
Appendix C - Log4View Error Logger
431
Appendix D - (Qg-Dig-CXDI Canon/Quantum
431
Overview
431
Required Tools and Materials
431
Accessing Generator Service Tools
431
Accessing Generator Service Tools - Q-VISION Operator Control Panel
432
Accessing Generator Service Tools - Workstation-Based Operator Control Panel
434
System Configuration/Calibration
437
Generator Configuration
437
Generator Settings Tab
439
Generator Calibrations Tab
440
Tube Settings Tab
440
Physical Receptors Tab
442
Receptors Tab
443
Ion Chambers Tab
445
Licensing Tab
447
Generator Calibration
448
A/D Tab
451
Kvp Calibration Tab
455
Filament Offset Calibration
458
MA Calibration Tab
468
Aec Calibration
472
Ion Chamber Balancing (Three-Field Chambers
474
AEC MAS Balance Verification
477
The AEC Calibration Tab
479
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