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Ransomes Mastiff 91 User Manual

Ransomes Mastiff 91
62 pages
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®
RJL 100 January 2015
GB
United
Kingdom
Safety, Operation & Maintenance Manual
Ransomes Mastiff 91 - Honda GX390 UT2 LXE4
Series: FN4 & FP4
Product code: LDEA330 & LDEA340
WARNING
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
25081G-GB (Rev.0)

Table of Contents

Other manuals for Ransomes Mastiff 91

Questions and Answers:

Ransomes Mastiff 91 Specifications

General IconGeneral
BrandRansomes
ModelMastiff 91
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

Important Information

General importance and instructions for the manual.

Product Identification

Details about machine identification plates and serial numbers.

Scrap Product Disposal Guidelines

Procedures for disposing of machine parts during and after its service life.

Parts Manual Access

Information on accessing and obtaining the parts manual.

Key Numbers Recording

Recording machine and engine serial and key numbers.

Assembly Instructions

Steps and tools required for assembling the machine.

Safety

Safe Operating Practices

General and specific rules for safe mower operation.

Pre-Operation Preparation

Steps to take to prepare the mower and operator before use.

Handling and Storage Safety

Guidelines for safely handling fuel and storing the mower.

Trailer Transport Safety

Safety instructions for loading and securing the mower on a trailer.

Key Safety Warnings and Precautions

Key safety warnings, symbols, exposure limits, weather, and PPE.

Decals

Safety Decals Identification

Identification and meaning of safety decals on the machine.

Instruction Decals Identification

Identification and meaning of instruction decals on the machine.

Controls

Engine Control Levers

Throttle, choke, and fuel tap operation.

Safety and Operator Controls

OPC, stop switch, and starter switch functions.

Transmission and Clutch Controls

Forward/reverse gear and cylinder drive clutch operation.

Brake Control

How the brake operates and its use for slowing or stopping.

Operation

Daily Inspection Procedure

Daily checks to ensure the mower is safe and ready for operation.

Operator Presence System Tests

Testing and function of the safety interlock system.

General Operating Procedure

Step-by-step guide for operating the mower, including safety advice.

Initial Engine Start-up

Initial steps to prepare the engine and fluids before first use.

Engine Starting Procedures

Instructions for starting the engine using electric or recoil start.

Stopping the Machine and Engine

Procedures for safely stopping the mower and engine.

Clearing Cutting Unit Blockages

Steps to safely clear obstructions from the cutting units.

Adjustments

Cutting Height and Blade Adjustment

Adjusting cutting height, cylinder-to-blade, and concave.

Handle and Seat Adjustments

Adjusting handle and operator seat position.

Drive System Adjustments

Adjusting chain tensioners, brake, clutch, and gear selector.

Component Removal Procedures

Steps for removing cutting cylinder, bottom blade, and landroll assemblies.

Steering and Balance Adjustments

Adjusting steering cable and balance bar.

Maintenance and Lubrication

Service Schedule and Fluids

Maintenance chart, fluid types, and quantities.

Engine Lubrication and Checks

Engine oil checks, draining, filling, and general lubrication.

Machine Lubrication Points

Lubricating cutting cylinder, rolls, landroll, chains, levers, and linkages.

Gearbox and Landroll Oil Checks

Procedures for checking and topping up gearbox and landroll oil.

Cooling System and Air Cleaner Maintenance

Cleaning cooling fins, air intake, and servicing the air cleaner.

Battery and Charging Procedures

Battery maintenance, safety, and charging instructions.

Fuel System, Spark Plug, and Engine Maintenance

Cleaning fuel filter, checking spark plug, and engine maintenance reference.

Problem Solving

General Faults and Remedies

Common faults and their remedies for the mower.

Schematics

Electrical Circuit Diagram

Diagram of the mower's electrical circuit.

Electrical Circuit and Cable Colours

Detailed electrical circuit diagram and a guide to cable colours.

Torques

Torque Specifications Tables

Tables of torque specifications for various thread types.

Specifications

Engine and Machine Details

Engine specs, dimensions, weights, and general machine features.

Performance and Operational Specs

Noise, vibration, slopes, cutting unit, and performance data.

Recommended Lubricants and Accessories

Lubricant types and available accessories.

Declaration of Conformity

Manufacturer and Product Information

Details about the manufacturer, product code, and engine.

Compliance and Standards

Compliance with directives, assessed standards, and noise levels.

Notified Body and Declarer Details

Details of the notified body and the authorized declarer.

Declaration of Incorporation

Statements on partly completed machinery, accessories, and IP rights.

Harmonised and Technical Standards

Lists of harmonised and technical standards applied and referenced.

Guarantee

Product Warranty Information

Terms and conditions of the product warranty.

Service and Dealer Information

Information on obtaining service and contacting dealers.

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