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Raypak 407A - User Manual

Raypak 407A
60 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
Gas-Fired
Pool & Spa
Heater
Catalog No. 6000.59U Effective: 10-06-10 Replaces: 06-10-10 P/N 241236 Rev. 22
WARNING: If these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas sup-
plier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Atmospheric Models
206A, 266A, 336A & 406A
Lo NOx Models
207A, 267A, 337A & 407A
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.

Table of Contents

Other manuals for Raypak 407A

Questions and Answers

  • V
    vlewisSep 23, 2025
    Why is the gasket brittle and leaking and the heater running after pump shuts off in my Raypak 407A Gas Heater?
    • H
      hwillisSep 23, 2025
      The gasket may be brittle and leaking, and the heater running after the pump shuts off can be caused by refractory damage, so replace the refractory. The heater may also be sooted, so determine the cause of sooting and correct it.
  • C
    Christopher SinghAug 25, 2025
    Why does my Raypak 407A Gas Heater have a yellow lazy flame?
    • K
      karen29Aug 25, 2025
      If your Raypak Gas Heater is producing a yellow, lazy flame, it could be due to low gas pressure, in which case you should adjust the gas pressure. Another potential cause is insects or debris clogging the burner intake ports; if this is the case, clean the burners.
  • P
    Patricia KellyAug 25, 2025
    What to do if the combustion fan is not running on my Raypak Gas Heater?
    • J
      Jennifer FrazierAug 26, 2025
      If the combustion fan in your Raypak Gas Heater is not running, it could be due to several reasons. The fan relay might be faulty, so replace it. There might be a loose connection or a failed motor in the fan itself. A burned motor due to incorrect wiring could also be the cause, so replace the blower. Finally, the air pressure switch might need replacement.
  • S
    Sabrina SchmidtAug 27, 2025
    What to do if my Raypak 407A Gas Heater takes too long to heat pool or spa?
    • R
      Rachel JonesAug 27, 2025
      If your Raypak Gas Heater is taking too long to heat your pool or spa, consider these potential causes: * The heater might be undersized. Calculate the heating capacity of the heater using the formula: Heater output (BTUH) = Pool gallonage x 8.33, or refer to the heater sizing chart. * The filter might not be running long enough; reset the time clock. * The filter could be dirty; clean the filter. * The gas line or meter may be undersized; refer to the installation instructions.
  • C
    christopher88Aug 27, 2025
    What to do if Raypak 407A Gas Heater combustion fan is not running?
    • H
      Heidi ParkerAug 28, 2025
      If the combustion fan in your Raypak Gas Heater isn't running, it could be due to a few reasons. The fan relay might be faulty, requiring replacement. There could be a loose connection or a failed motor in the fan itself. A burned motor due to incorrect wiring could also be the cause, necessitating blower replacement. Finally, the air pressure switch might need replacing.
  • K
    Katelyn PatelSep 15, 2025
    How to resolve harmonics or whining noise in Raypak Gas Heater?
    • L
      Laura HatfieldSep 15, 2025
      Harmonics or whining noise in your Raypak Gas Heater could be due to several reasons: * If the Underwriters Group (U.G.) is inoperative, check its movement by putting it in hot water (110°F or higher); if there's no movement, replace it. * Debris or a restriction in the system may be the cause. Locate and remove the restriction, then flush and clean the system. * Debris in the gas line can also cause this issue. Remove the debris or blow out the gas line. * Low flow can lead to this problem. Scale may be forming in the heat exchanger; clean the heat exchanger and check the pool's pH and total alkalinity.
  • J
    Jon JonesSep 12, 2025
    What causes a pilot outage or weak flame signal in a Raypak 407A?
    • P
      Paul MooreSep 12, 2025
      A pilot outage or weak flame signal in your Raypak Gas Heater can stem from a few potential issues. Low gas pressure could be the culprit; adjust the gas pressure accordingly. The pilot itself might be restricted or dirty, necessitating cleaning of the pilot and/or electrode. In some cases, the pilot generator may be weak, requiring replacement of the pilot.
  • C
    clarkgarySep 14, 2025
    Why is my Raypak 407A's outer jacket very hot?
    • K
      Karen HernandezSep 14, 2025
      If the outer jacket of your Raypak Gas Heater is very hot, causing the paint to blister, it could be due to a broken refractory caused by shipping damage or improper combustion; in this case, replace the refractory panels. Another potential cause is excessive sooting of the heat exchanger; determine the cause of sooting and correct it.
  • A
    Ashley ThomasSep 5, 2025
    What causes a Raypak Gas Heater to leak at the well?
    • H
      Heather BurchSep 5, 2025
      If you find a leak at the well of your Raypak Gas Heater, it may be due to overacidic conditions. Replace the well and maintain proper water chemistry to resolve this issue.
  • J
    Jennifer WardSep 2, 2025
    How to fix harmonics or whining noise coming from my Raypak 407A?
    • D
      Derek WilkinsSep 2, 2025
      If your Raypak Gas Heater is producing harmonics or a whining noise, it could be due to several reasons. The U.G. might be inoperative; check its movement by putting it in hot water (110°F or higher), and replace it if there's no movement. There might be debris or a restriction in the system; locate the restriction and remove it, then flush and clean the system. Debris in the gas line could also be the cause; remove the debris or blow out the gas line. Low flow could also be the problem; scale may be forming in the heat exchanger, so clean the heat exchanger and check the pool's pH and total alkalinity.

Summary

Owners Operating Instructions

Start-Up Procedures

Procedures to follow before and during the initial operation of the heater.

Lighting and Shut-Off Procedures

Detailed steps for lighting and shutting down the millivolt and electronic ignition systems.

Post-Start-Up and Cautionary Guidelines

Post-start-up checks, warnings, and safety guidelines for water temperature.

Maintenance and Care Procedures

Routine maintenance tasks for ensuring optimal heater performance and longevity.

Cold Weather Operation and Winterizing

Procedures for operating and winterizing the heater in cold weather conditions.

Installation and Service Instructions

Receiving Equipment

Guidelines for inspecting and verifying heater components upon delivery.

General Specifications

Technical details, ambient temperature ratings, and elevation considerations for the heaters.

Installation Instructions

Requirements, clearances, and procedures for installing the pool and spa heater.

Servicing Instructions

Guidance on locating controls, panel removal, and adjustments for maintenance.

Troubleshooting Guide

Common problems, their causes, and solutions for mechanical and electrical issues.

Replacement Parts

Catalog of available replacement parts with corresponding model numbers.

Raypak 407A Specifications

General IconGeneral
BrandRaypak
Model407A
CategoryGas Heater
LanguageEnglish

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