To Next PageTo Next PageWhy does my Redexim Verti-Drain 7120 Farm Equipment machine vibrate?
The machine may vibrate because the crankshaft turns irregularly due to heavy conditions. To resolve this, ensure the machine is at a 90-degree angle, verify that the PTO joint angles are aligned, and adjust the operating depth. You may also need to use thinner or shorter pins, or water the soil if conditions are dry. Ensure the transmission is not in position 1.
What to do if solid or hollow pins are bent or broken on my Redexim Verti-Drain 7120 Farm Equipment?
If the solid or hollow pins are bent or broken, it may be due to using the wrong pin, heavy conditions, or rapid wear. You should change the pin, consider using a shorter pin, and use solid pins before hollow pins to break up the ground. Adjust the operating depth, ensure the transmission is not in position 1, and use thinner or shorter pins. Water the soil if conditions are dry. Adjust the pin angle.
What to do if the front roller is not in stable contact with the ground on my Redexim Verti-Drain 7120 Farm Equipment?
If the front roller isn't making stable contact with the ground, it could be due to incorrect pin size or too much resistance from heavy conditions. Try changing the pin size and adjusting the operating depth accordingly. Using a different pin size and watering the soil may also help. Ensure the transmission is not in position 1.
What causes crankshaft problems in Redexim Verti-Drain 7120 Farm Equipment?
Crankshaft problems, such as big-end nuts coming loose, can be caused by vibration, a worn crankshaft bearing, or incorrect installation after repair. Eliminate the vibration, check the crankshaft bearing, and if the crankshaft was recently installed, remove it, clean it, and reinstall it using Loctite.
Why does the rear roller vibrate on my Redexim Farm Equipment?
The rear roller may vibrate because it is locked, raised when pricking with hollow pins, or due to heavy conditions. Unlock the roller, change the rotational speed of the PTO, and set the roller freely on the ground. You may also need to change the machine adjustments and ensure the transmission is not in position 1.
What causes damage to the drawbars on Redexim Verti-Drain 7120?
Damage to the drawbars, such as bending or breaking, can occur if the machine is not at a 90-degree angle, the center bar is bent, the bearing tubes are worn, the pins touch the ground when driving in reverse, or the lift height is incorrect.
What to do if the pin is not secure in the pin holder on my Redexim Verti-Drain 7120 Farm Equipment?
If the pin is not secure in the pin holder, it may be due to heavy conditions. Try using different pins, grinding a flat area on the pins, and adjusting the pin angle.
Details the warranty period and conditions for the Verti-Drain®.
A form for recording machine details for user reference and claims.
Emphasizes manual study, intended use, and user obligations for safe operation.
Mandates inspection for visible damage and correction of safety-affecting changes.
Covers pre-use inspection, hydraulic safety, and maintenance safety procedures.
Warns against unsafe practices like crawling under the machine or operating in poor visibility.
Stresses keeping people out of the danger area and ensuring back cover is closed.
Emphasizes the importance of clear and legible safety stickers on the machine.
Details model, working width, depth, tractor speed, and weight.
Lists maximum capacity, shipping dimensions, and pin sizes.
Step-by-step guide to safely remove the machine from its pallet.
Instructions for attaching the machine to the tractor and adjusting its angle.
Details and labels key components and safety decals on the machine.
Explains the critical nature of PTO shaft length for preventing damage.
Provides steps for measuring and adjusting PTO shaft length for correct installation.
Covers angle limits, alignment, and sleeve overlap for safe PTO operation.
Details monthly and annual maintenance procedures for the slip coupling.
Instructions for setting the operating depth using spindles and nuts.
Guidance on setting the pin angle for different ground conditions and pin types.
Explains the relationship between driving speed and hole separation.
Specifies maximum PTO shaft speed and conditions for speed reduction.
Detailed procedure for safely starting the machine and engaging PTO.
Procedures for safely stopping the machine, disengaging PTO, and raising it.
Lists checks required before operating the Verti-Drain® in the field.
Guidelines for safely transporting the Verti-Drain® behind a tractor.
Steps for safely disconnecting the Verti-Drain® from the tractor.
Solutions for vibration, bent/broken pins, and front roller contact issues.
Addresses PTO breaks, drawbar damage, turf damage, and pin security.
Tasks to perform before each use, including bolt checks and oil levels.
Covers maintenance after first 20 hours and lubrication of bearings.
Details maintenance for 50 and 500 operating hours, including oil changes.
Statement of compliance with the 2006/42/EC directive for machines.
Introduces the crankshaft assembly and its angle specifications.
Steps for replacing damaged crank throws or bearings to prevent further damage.
Detailed procedure for replacing an oil-retaining ring in the gearbox.
Method to eliminate tension after crankshaft repairs for smoother turning.
Lists torque values for critical bolts and nuts, with guidance for unlisted ones.
Procedure to correct alignment of elements that are out of line.
Lists available kits for different pin sizes and their purpose.
Instructions for mounting the turf hold-down plates to the machine.
Discusses solid and hollow pins, their uses, and proper installation.
Guidance on using solid pins for compacted soil and turf health.
Advice on using pins of correct diameter, length, and replacing bent pins.
Instructions for using hollow pins, including angle settings and dealing with plugging.
The Verti-Drain® is a robust and specialized machine designed for the treatment of lawns and other grassed areas, primarily for aeration and soil conditioning. Its core function is to create holes in the ground, which helps to alleviate soil compaction, improve water penetration, and promote healthier root growth for turf. The machine is not an independently operating unit and requires an appropriate tractor for its operation, forming a tractor/Verti-Drain® combination.
The Verti-Drain® operates by using a series of pins to penetrate the ground. These pins are attached to a crankshaft assembly, which drives their vertical movement into and out of the soil. The machine's design allows for precise control over the working depth and the angle of the pins, enabling various types of aeration depending on the specific needs of the turf. The pins can be either solid, designed to break open compacted soil, or hollow, which remove cores of soil to facilitate top dressing and further reduce compaction.
The machine's operation involves a PTO (Power Take-Off) shaft that transmits driving force from the tractor to the Verti-Drain®. This PTO shaft is a critical component, and its correct installation, length, and maintenance are essential for safe and effective operation. A slip coupling is integrated into the PTO shaft to protect the machine from short-duration overloading, though it does not protect against long-duration overloading.
Before operation, several checks are crucial. The area to be treated must be inspected for loose obstacles and irregularities. The Verti-Drain® should be connected to the tractor according to instructions, ensuring a clear view for the operator. Safety stickers, located on the sideboard and back cover, must be clearly visible and legible, as they provide important warnings regarding moving parts and safe distances.
The operating depth of the pins can be adjusted by loosening nuts on both sides of the machine and turning a spindle. Each rotation of the spindle changes the depth by 4 mm (0.160"). An indicator on the side of the machine shows the depth setting, which is calibrated for 200 mm (8") long pins. If shorter pins are used, the difference in length must be subtracted from the indicated value.
The pin angle can also be adjusted simultaneously using two spindles located at the front of the machine. A 90-degree angle is recommended for hollow pins and 8 mm (5/16") pins, as it minimizes draught and creates a "clean" hole. Angles between 90 and 65 degrees increase draught and are advised for solid pins, depending on ground conditions and desired effect. Proper installation of the machine, ensuring a 90-degree angle relative to the ground, is vital to prevent damage.
Driving speed directly influences the hole separation in the driving direction. The Verti-Drain® does not require a creep gear, but a slow driving speed is necessary for a small hole distance. The input speed of the PTO shaft should not exceed 500 rpm. If hard objects are anticipated in the soil, the speed must be reduced, and the transmission set to position 1. Heavier pins, specific applications, or maximum pin angles may cause pin holders to float, necessitating a reduction in speed to prevent them from being forced upward.
The start procedure is critical to prevent damage. The machine should be driven to the starting point, lowered until the lowest knives are almost touching the ground, and the tractor motor set to approximately 1200 rpm. After shifting the tractor to the correct gear and driving forward, the PTO shaft is engaged, and the machine is carefully allowed to sink into the ground while moving. Only then should the PTO shaft speed be increased to the maximum allowable. Stopping involves decreasing motor speed, raising the machine out of the ground, disengaging the PTO shaft, and raising the pins at least 120 mm above the ground. It is strictly forbidden to place the machine in the ground without a rotating PTO shaft or to drive in reverse with the pins in or near the ground. A hydraulic top rod should not be used.
The machine is designed for use on slopes with a maximum gradient of 20 degrees, always working downhill. Before use, the ground should be checked for cables or pipes, and the operating depth adjusted accordingly (60% of their depth). If the soil is frozen or very wet, operation should be postponed. For very compact soil, shorter pins or an adjusted operating depth are recommended.
For transport on public roads, national traffic regulations must be observed. On open fields, a maximum speed of 12 km/h (8 mph) should not be exceeded due to the machine's weight. When the machine is in the raised position, at least 20% of the tractor's weight should be supported by the front axle.
Disconnecting the Verti-Drain® involves opening the rear cover, turning the crankshaft to position central pin holders in their top positions, folding up other pin holders, setting the machine on solid ground with both rollers, locking the rear guide, blocking rollers, removing the top rod, PTO shaft, and lower tractor arms. The tractor motor should be off if people are around, and for long-term storage, it's recommended not to fold up the pins to preserve shock-absorber springs.
The Verti-Drain® 7120 can be equipped with a turf hold-down kit to prevent the turf layer from coming loose. These kits are available for both 12 mm (1/2") and 18 mm (3/4") pins and are mounted to a pre-installed main beam. Plates are fastened to the main beam and aligned with the pins through slotted holes. If plates bend over time, their direction can be reversed. If pins contact the sides of slots, pin blocks should be realigned. If pins contact the front of the hole during use, the drawbar length should be checked.
Regular maintenance is crucial for the Verti-Drain®'s longevity and safe operation. Before each use, the machine should be inspected for loose bolts, nuts, and parts. Hydraulic hoses should be checked for damage or wear and replaced if necessary with manufacturer-specified hoses. Pressure must always be relieved from the hydraulic installation before any work is performed. Protective covers and safety decals must be present and intact.
Monthly maintenance of the slip coupling is required. This involves removing the upper PTO cover, loosening all bolts/nuts by two turns, running the machine at a very low speed in the field, and stopping after 10 seconds if the coupling slips. If it doesn't slip, bolts should be loosened further or annual maintenance performed. Once the coupling has slipped, bolts/nuts should be retightened until it functions properly again, but not immediately to the previous setting.
Annual maintenance of the slip coupling includes removing the PTO from the machine, checking all parts for damage, and replacing any worn components. The slip coupling should be disassembled, all parts cleaned, and then reassembled, tightening bolts and nuts until springs are adjusted to 33 mm (1.3"). Both sleeves should be greased, and the PTO halves reassembled and mounted.
After the first 20 operating hours (for new or repaired machines), the PTO, roller bearings, and crankshaft bearings should be lubricated with EP 2 lubricating grease. Bolts and nuts should be checked and tightened to the correct torque. The machine should be connected to the tractor and run without load for five minutes, listening for strange noises and movements. Oil levels in the gearboxes should be checked (they should be at the center of the gauge glass) and SAE 140 oil used if necessary. The transmission should be checked for oil leaks, and seals/sealing paste replaced if needed.
Every 50 operating hours, the PTO, roller bearings, and crankshaft bearings require lubrication. Bolts and nuts should be checked and tightened. The machine should be run without load for five minutes to check for unusual noises or movements. Gearbox oil levels should be checked, and the transmission inspected for leaks.
Every 500 operating hours, the oil in the gearbox should be replaced with SAE 140.
The crankshaft assembly requires specific attention. If parts are replaced, the crankshaft may be difficult to turn due to pre-tension. This can be alleviated by tapping against the center of each crank, starting near the gearbox, alternating left and right, until the throw settles into place and the crankshaft turns more easily. After crankshaft repairs, nuts must be regularly checked for looseness. Cranks must be mounted on the correct side of the machine.
If an element is out of alignment, it can be corrected by loosening the four bolts/nuts connecting the crankshaft to the element and the two bolts connecting the element to the frame. The element can then be moved sideways until it aligns with adjacent elements, and all bolts and nuts are retightened. Overloading can cause misalignment, and realignment is necessary whenever a throw is replaced to prevent extra tension and damage to bearings and other parts.
Used oil and grease are harmful to the environment and must be disposed of according to local regulations. Only original Verti-Drain® parts should be used for maintenance and repairs to ensure continued safety. Only authorized technical personnel should carry out adjustments and repair work. A record of repairs should be kept.
General| PTO speed | 540 rpm |
|---|---|
| Tine Length | 200 mm |
| Working Depth | Up to 25 cm (10 in) |
| Tractor requirement | Category II 3-point linkage |
| Required Tractor Power | 35-50 hp |
