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Reichert ABBE MARK III - User Manual

Reichert ABBE MARK III
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ABBE MARK III
REFRACTOMETER
USER GUIDE
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Summary

Introduction to the Reichert Mark III

Safety Warnings and Precautions

Electrical Shock and ESD Hazards

Cautions regarding electrical shock and sensitive electronic components within the instrument.

Chemical and Usage Warnings

Warnings against using strong solvents and adhering to user guide instructions for safe operation.

Ground Connection Warning

Caution against defeating the earth ground connection on the power input connector.

Symbol Identification

Explanation of various symbols displayed on the instrument for user understanding.

Environmental Conditions

Electrical Specifications

Supply Voltage, Fuse Rating, and Power Cords

Details input voltage range, frequency, fuse specification, and supplied power cords.

Physical and Display Characteristics

Instrument dimensions, weight, display size, illumination, and prism assembly material.

Measurement Ranges and Precision

Specifies measurement ranges, readability, precision, and compatible sample types.

Temperature Control and Data Output

Details temperature compensation range, control features, and data interfaces.

Instrument Features Overview

Focusing and Shadowline Adjustment

Eyepiece, Color Dispersion Wheel, and Shadowline Knob for optimizing image clarity.

User Interface and Operation Keys

Menu, Up/Down, Select, and Read keys for navigating and operating the instrument.

Display, Connectivity, and Power

LCD display, serial ports for data, and the power switch for instrument control.

Sample Prism and Illumination Assembly

Components related to sample presentation and illumination for taking measurements.

Calibration Oil Accessory

Mention of calibration oil as an accessory used for calibration procedures.

Instrument Setup

Initial Setup Procedures

Includes unpacking, placement, power connection, and temperature stabilization.

Performing Sample Analysis

Sample Application and Image Optimization

Covers sample application, bubble removal, focusing, and shadowline adjustment.

Acquiring Readings and Mode Selection

Instructions for taking measurements and switching between reading modes.

Measuring Solid Samples

Solid Sample Preparation

Requirements for shaping, polishing, sizing, and using contact fluids for solid samples.

Menu Options Overview

Accessing and Navigating Menus

How to enter the menu and select options using the instrument's keys.

Key Menu Categories

Overview of main menu sections like Calibrate, Mode, Language, and others.

Calibration Procedures

Importance of Calibration

Emphasizes routine calibration and proper cleaning for maintaining accuracy.

Set Point Calibration

Detailed steps for performing a single-point calibration using distilled water.

Span Point Calibration

Steps for multi-point calibration using distilled water and up to six additional standards.

Calibration Point Management

Editing and Saving Calibration Values

Procedures for modifying stored calibration data and saving changes.

Temperature Effects and Correction

Impact of Temperature on Readings

Explains how temperature affects refractive index and concentration measurements.

Automatic Temperature Correction (TC)

Details the TC function, its calculation factors, and use of custom channels.

Computer Interface

Serial Ports and Data Transfer

Description of DB9 ports for data download and custom channel management.

PC Communication Setup

Recommended software, settings, and baud rate matching for computer interfacing.

Printer Interface and Output Configuration

Printer Connection and Cable

Guidance on connecting a printer using RS232 ports and a null modem cable.

Setting Custom Output Strings

How to configure the output text string for printer or computer data.

Custom Channel Functionality

Channel 1: ICUMSA Brix

Description of the pre-programmed sucrose/Brix scale for measurements.

User Programmable Channels (2-15)

Details on creating and using custom channels for specific measurement units.

Managing Custom Channels

Uploading Channels from PC

Step-by-step instructions for transferring custom channels to the instrument.

Verifying and Deleting Channels

Procedures for checking loaded data and removing stored custom channels.

Menu Options and Configuration

Calibration Menu

Options for Set Point, Span Point, Edit Data, and Restore Factory settings.

Channel and Mode Selection

How to select measurement channels and reading modes (Index, Brix, etc.).

Language and Temperature Equilibration

Settings for display language and automatic sample temperature stabilization.

Advanced Security and Communication Settings

Password protection, RS232 Baud rate, Time, Date, Contrast, and User ID settings.

Water Bath Attachment

Purpose and Connection

Explains the use of water bath circulators for temperature control and connection.

Specifications and Limitations

Details maximum head, pressure, and temperature ranges for the attachment.

Tubing Considerations

Advice on tubing flexibility to prevent prism damage during operation.

Thermal Shock Prevention

Precautions to avoid thermal shock when raising or lowering prism temperature.

Determining Temperature Settings

Guidance on setting circulator temperature based on the instrument display.

Care and Cleaning

Prism Surface Preparation

Importance of cleaning prism surfaces before and after sample use for accuracy.

Cleaning Procedures

Methods for cleaning prisms and instrument body using various solutions.

Cleaning Precautions

Warnings about chemical compatibility with seals and avoiding abrasives on optical surfaces.

Available Accessories

Printers, Cables, Paper, and Fuses

Lists optional accessories like printers, cables, paper, and replacement fuses.

Calibration Oils and Contact Fluids

Details NIST certified calibration oils and Bromonapthalene for solid samples.

Service and Warranty

Warranty Period and Terms

Information on the warranty duration and terms for manufacturing defects.

Authorized Service and Contact

Guidance on using factory-trained technicians and contact details for support.

Overview

The Reichert Abbe Mark III Refractometer is a state-of-the-art optical instrument designed for precise refractive index measurements in various quality control applications, including food and beverage, medical, pharmaceutical, industrial fluids, chemical, and petrochemical industries. Its advanced features and user-friendly interface make it a versatile and widely used instrument.

Function Description

The primary function of the Abbe Mark III is to measure the refractive index of transparent and translucent liquid or solid samples. It is programmed to directly display the refractive index, percent solids (Brix), and sample temperature. The percent solids scale is based on ICUMSA conversion tables for sucrose solutions. For non-sucrose solutions, measurements can be taken in refractive index mode or, if the conversion value is known, in percent solids mode.

The instrument also supports custom channels, which can be programmed to provide product-specific measurements in refractive index or percent solids, with temperature compensation. This allows for direct readouts of values corrected to a predetermined temperature, eliminating the need for complex manual conversions and facilitating comparisons against specific formulas or process specifications.

Usage Features

The Abbe Mark III is designed for ease of use, with several features to ensure accurate and consistent measurements:

  • Sample Analysis: The process begins by raising the upper prism, applying the sample to the clean measuring surface, and gently lowering the upper prism to spread the sample evenly and eliminate air bubbles. Allowing the sample to reach temperature equilibrium with the instrument is crucial for accuracy.
  • Optical Alignment: Users view the image through a focusing eyepiece. If the shadowline is indistinct or colored, the Color Dispersion Correction Wheel is rotated to reduce color dispersion and achieve a sharp, clear shadowline. The Shadowline Adjustment Knob is then used to center the shadowline within the "X" pattern. For consistent measurements, the shadowline should always be approached from below. Once centered, the READ key is pressed to capture the measurement.
  • Reading Modes: The instrument offers multiple reading modes, including Refractive Index (Index), Temperature Corrected Refractive Index (Index-TC), Percent Concentration (Solids), and Temperature Corrected Percent Concentration (Solids-TC). These modes can be selected via the menu or by using the Up/Down keys on the display.
  • Solid Sample Measurement: The Mark III can measure transparent or translucent plastic or glass solid samples, as well as thin pliable solids like contact lens material. For solid samples, a contact fluid with a higher refractive index than the sample (e.g., Bromonaphthalene) is applied to the polished sample surface, which is then placed on the measuring prism. The upper illumination prism should not be lowered onto solid samples to prevent damage.
  • Calibration: Routine calibration is essential for maintaining accuracy. The instrument offers two calibration options:
    • Set Point Calibration: Performed daily using distilled water as the standard. The shadowline is adjusted to the center of the "X" pattern, and the READ key is pressed to calibrate.
    • Span Point Calibration: Allows for up to six additional calibration points using NIST-certified calibration fluids. This ensures accuracy across the instrument's full reading range or a specific range relevant to the samples being analyzed. Set Point calibration must be completed before performing Span Point calibration.
  • Editing Calibration Points: The instrument allows users to edit stored calibration values to match new calibration standards, which may be necessary if calibration fluid lot numbers change or alternate fluids are used.
  • Automatic Temperature Correction (TC): This feature mathematically corrects refractive index values to a specific temperature (commonly 20°C) based on refractive index, temperature, and temperature coefficient. This is particularly useful for comparing readings at varying ambient temperatures.
  • Automatic Temperature Equilibration: This option detects when the sample and prism have reached thermal stability, ensuring accurate measurements. Users can set the desired temperature stability range, and the instrument will prompt them to align the shadowline and press READ once stability is achieved.
  • Custom Channels: The Mark III supports user-programmable custom channels (Channels 2-15) for specific product measurements, including units like specific gravity, % protein, or g/ml. These channels can be uploaded from a PC and activated through the instrument's menu.
  • Computer and Printer Interface: Two RS232 serial ports allow for data download to a computer and custom channel file upload/deletion. The instrument can also connect to an external printer for outputting text strings, which can be customized to include various data points like temperature, index, channel, time, and date.
  • Password Protection: A password feature limits user access and protects critical settings from unauthorized alteration.
  • Language Options: The instrument supports English, French, Spanish, and German languages.

Maintenance Features

Proper care and cleaning are crucial for the longevity and accuracy of the Abbe Mark III:

  • Prism Cleaning: The prism surfaces must be cleaned thoroughly before and immediately after each sample application to prevent residue buildup, which can adversely affect readings. Distilled water, diluted soapy water, isopropyl alcohol, or methanol can be used, followed by rinsing with distilled water and drying with a lint-free cloth. Abrasive materials should never be used on the optical surfaces.
  • Instrument Body Cleaning: The body and display areas can be cleaned with a soft cloth and a mild soap and water solution or a typical household glass cleaning product.
  • Chemical Precautions: Certain strong solvents (e.g., N,N-Dimethylformamide, Tetrahydrofuran, cresols, phenols, tar acids, and some lacquer thinners) can damage the sealant between the prism and the stainless steel block. Reichert Analytical technical support should be consulted if there are concerns about sample or solvent compatibility.
  • Thermal Shock Prevention: When using a water bath circulator, the prism temperature should be adjusted gradually to avoid thermal shock.
  • Water Bath Attachment: The instrument is equipped with four water ports for connecting to a water bath circulator, allowing for temperature control of the prisms above or below ambient temperature. Tubing should be flexible enough to allow the upper prism assembly to open and close freely.

Reichert ABBE MARK III Specifications

General IconGeneral
ModelABBE MARK III
TypeRefractometer
Refractive Index Range1.3000 to 1.7000
Brix Range0 to 95%
Accuracy (Refractive Index)±0.0002
Accuracy (Brix)±0.1%
Resolution0.0001 RI
Dimensions220 x 320 x 170 mm
Weight5.5 kg

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