RGC PRO400 User Manual

PRO400
PLATFORM HOIST
INSTRUCTIONS
REIMANN & GEORGER CORPORATION
HOISTING PRODUCTS BUFFALO, NY
P/N 6102078 8/29/03

RGC PRO400 Specifications

General

Brand	RGC
Model	PRO400
Category	Ladders
Language	English

Summary

SAFETY

1.1 INTRODUCTION

Overview of the PRO400 Platform Hoist, emphasizing its engineering for performance, economics, and safety.

1.2 SAFETY DEFINITIONS

Defines safety messages and signal words (DANGER, WARNING, CAUTION) used in the manual to alert users to potential hazards.

1.3 PRO400 PLATFORM HOIST SAFETY LABELS

Instructions regarding the importance and replacement of safety labels on the platform hoist.

1.4 PRO400 HOIST SAFETY RULES

Essential safety rules for operating the PRO400 Platform Hoist, covering training, planning, PPE, and operational conduct.

SPECIFICATIONS

2.1 HOIST SPECIFICATIONS

Details the technical specifications of the PRO400 hoist, including load capacity, lift speed, and dimensions.

2.2 COMPLETE SYSTEM SPECIFICATIONS

Outlines the components included in different system configurations (16, 28, 44 feet) of the PRO400 Platform Hoist.

2.3 NAMEPLATE AND SERIAL NUMBER TAG

Importance of identifying the hoist accurately using the nameplate and serial number for parts and service.

INSTALLATION AND SETUP

3.1 PRIOR TO SETUP

Pre-setup checks ensuring structural integrity of the hoist and security of the hoisting area.

3.2 COMPLETING THE PLATFORM ASSEMBLY

Steps for assembling the platform, including wheel placement and securing bolts and nuts.

3.3 MOUNTING THE PLATFORM ON THE TRACK

Procedure for sliding the assembled platform onto the track and checking wheel contact.

3.4 ASSEMBLING THE TRACK SECTIONS

Guidance on joining track sections with splice plates to achieve desired track lengths.

3.5 MOUNTING THE TOP BRACKET

Instructions for securely attaching the top bracket to the uppermost track section.

3.6 RAISING THE TRACK

Methods for safely raising the assembled track to its operational position, including safety warnings.

3.7 INSTALLING TRACK SUPPORT

Procedure for installing track supports for longer track lengths, referencing table for locations.

3.8.1 Plywood Carrier Attachment

Instructions for installing the optional plywood carrier attachment to the platform hoist.

3.8.2 Gravel Hopper Attachment

Steps for mounting the optional gravel hopper attachment to the platform hoist.

3.8.3 Roller Angle Guide

Guidance on fitting and using the optional roller angle guide attachment with the hoist.

OPERATION

4.1 BEFORE OPERATING THE HOIST

Pre-operation checks and safety requirements, including communication and clear hoisting area.

4.2 RAISING AND LOWERING THE LOAD

Detailed instructions on how to safely raise and lower loads using the platform hoist.

4.3 PREPARING HOIST FOR SHUTDOWN

Procedure for securing the hoist at the end of operation to prevent unauthorized use.

DISASSEMBLY

5.1 PRIOR TO DISASSEMBLY

Safety precautions and checks to perform before beginning the disassembly process.

5.2 REMOVING TRACK SUPPORT

Steps for safely removing the track support assembly from the track.

5.3 LOWERING THE TRACK

Detailed procedure for safely lowering the track from its operating position.

5.4 DISASSEMBLING THE TRACK SECTIONS

Instructions for separating individual track sections after lowering.

INSPECTION AND MAINTENANCE

6.1 GENERAL MAINTENANCE RULES

General guidelines for maintaining the hoist and related equipment in good condition.

6.2 INITIAL INSPECTION

Requirements for a thorough inspection of the hoist structure and equipment after setup.

6.3 DAILY INSPECTION

Importance of daily checks, referencing the pre-hoisting checklist for routine inspections.

6.4 SAFETY HOOKS

Inspection and replacement criteria for the safety hook mounted on the top bracket.

6.5 WIRE ROPE INSPECTION PROCEDURE

Detailed procedure for inspecting wire rope for wear, damage, corrosion, and other defects.