Riello 40 FS15 - Information and General Warnings; Instruction Manual Information

1
20063667
GB
Contents
1 Information and general warnings............................................................................................................................................ 3
1.1 Information about the instruction manual .................................................................................................................... 3
1.1.1 Introduction.................................................................................................................................................................. 3
1.1.2 General dangers.......................................................................................................................................................... 3
1.1.3 Other symbols ............................................................................................................................................................. 3
1.1.4 Delivery of the system and the instruction manual...................................................................................................... 4
1.2 Guarantee and responsibility....................................................................................................................................... 4
2 Safety and prevention................................................................................................................................................................ 5
2.1 Introduction.................................................................................................................................................................. 5
2.2 Personnel training ....................................................................................................................................................... 5
3 Technical description of the burner ......................................................................................................................................... 6
3.1 Burner designation ...................................................................................................................................................... 6
3.2 Models available.......................................................................................................................................................... 6
3.3 Burner categories - Countries of destination ............................................................................................................... 6
3.4 Technical data ............................................................................................................................................................. 7
3.5 Maximum dimensions.................................................................................................................................................. 7
3.6 Firing rate .................................................................................................................................................................... 8
3.6.1 Test boiler.................................................................................................................................................................... 8
3.6.2 Commercial boilers...................................................................................................................................................... 8
3.7 Correlation between gas pressure and burner output ................................................................................................. 8
3.8 Burner description ....................................................................................................................................................... 9
3.9 Burner equipment........................................................................................................................................................ 9
3.10 Control box (RMG88.62C2)...................................................................................................
.................................... 10
4 Installation ................................................................................................................................................................................ 11
4.1 Notes on safety for the installation ............................................................................................................................ 11
4.2 Instructions to avoid burnout or bad combustion of the burner ................................................................................. 11
4.3 Handling .................................................................................................................................................................... 11
4.4 Preliminary checks .................................................................................................................................................... 12
4.4.1 Control of the supply ................................................................................................................................................. 12
4.4.2 Control of burner characteristics ............................................................................................................................... 12
4.5 Operating position ..................................................................................................................................................... 12
4.6 Securing the burner to the boiler............................................................................................................................... 13
4.6.1 Hinge installation ....................................................................................................................................................... 13
4.7 Positioning the probe - electrode............................................................................................................................... 13
4.8 Combustion head adjustment.................................................................................................................................... 14
4.9 Air damper adjustment .............................................................................................................................................. 14
4.10 Gas feeding ............................................................................................................................................................... 15
4.10.1 Gas feeding line ........................................................................................................................................................ 15
4.10.2 Gas train.................................................................................................................................................................... 15
4.10.3 Gas train installation.................................................................................................................................................. 16
4.11 Electrical wiring ......................................................................................................................................................... 17
4.11.1 Notes on safety for the electrical wiring..................................................................................................................... 17
4.11.2 Fixing the electric cables ........................................................................................................................................... 17
4.11.3 Ionisation current....................................................................................................................................................... 17
4.11.4 Standard wiring diagram ........................................................................................................................................... 18
4.11.5 Electrical wiring with valve seal control (DUNGS VPS 504)...................................................................................... 18
5 Start-up, calibration and operation of the burner ................................................................................................................. 19
5.1 Notes on safety for the first start-up .......................................................................................................................... 19
5.2 Adjustments prior to ignition ...................................................................................................................................... 19
5.3 Combustion adjustment............................................................................................................................................. 19
5.4 Air pressure switch .................................................................................................................................................... 19
5.5 Operation sequence of the burner............................................................................................................................. 20
5.5.1 Start-up programme visual diagnostics ..................................................................................................................... 20
5.5.2 Normal operation / flame detection time.................................................................................................................... 20
6 Maintenance.............................................................................................................................................................................. 21
6.1 Notes on safety for the maintenance......................................................................................................................... 21
6.2 Maintenance programme .......................................................................................................................................... 21
6.2.1 Maintenance frequency .....................................................................................................
........................................ 21
6.2.2 Safety test - with gas ball valve closed...................................................................................................................... 21
6.2.3 Checking and cleaning .............................................................................................................................................. 21