EasyManua.ls Logo

Riello RX 180 S/PV User Manual

Riello RX 180 S/PV
68 pages
Go to English
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Istruzioni per installazione, uso e manutenzione
Instructions pour installation, utilisation et entretien
Installation, use and maintenance instructions
Bruciatori di gas premiscelato
Brûleurs de gaz prémélangé
Premixed gas burners
2903357 (7) - 04/2011
CODICE - CODE
MODELLO - MODEL
MODELE
TIPO
TYPE
3790310 - 3790330 RX 180 S/PV 908 T
3790300 - 3790320 RX 250 S/PV 903 T
I
F
GB
Funzionamento bistadio progressivo o modulante
Fonctionnement à deux allures progressif ou modulant
RX
Progressive two-stage or modulating operation

Other manuals for Riello RX 180 S/PV

Question and Answer IconNeed help?

Do you have a question about the Riello RX 180 S/PV and is the answer not in the manual?

Riello RX 180 S/PV Specifications

General IconGeneral
Air RegulationMechanical
Protection DegreeIP40
Electrical Supply230V
StagesSingle stage
Control SystemElectronic
Voltage230V
Frequency50 Hz

Summary

Declaration of Conformity

ISO/IEC 17050-1 Declaration

Manufacturer, product, standards, and CE marking details.

Belgian Declaration of Conformity

Producer, measured values, and controlling organization.

Manufacturer's NOx Emission Declaration

Compliance with German NOx emission limits.

General Warnings

Combustion Chamber Requirements

Needs specific values for low emissions.

Qualified Personnel Definition

Professional and technical requirements for personnel.

User Information and Safety Rules

Burner Safety Stop Function

LED signal and rearming procedure for safety stop.

Basic Safety Rules

Prohibitions for children, covering vents, repairs, etc.

Instruction Manual Introduction

Manual's Purpose and Audience

Integral part of the product, intended for qualified personnel.

System Delivery and Manual Handling

Important Delivery Checks

Manual placement and user information on delivery.

Technical Data Overview

Model and Output Specifications

RX 180/250 S/PV models and output ranges.

Fuel and Gas Specifications

Natural Gas G20-G31 properties and data.

Electrical and Motor Data

Supply, motor, ignition, power consumption, and protection.

Gas Categories and Accessories

Country-specific categories and optional kits.

Burner Description and Components

Burner Component Identification

Labeled parts diagram and list of burner components.

Burner Failure Modes

Control box lockout and reset procedure.

Packaging and Dimensions

Box sizes, weight, and burner dimensions.

Standard Equipment Included

List of parts and accessories supplied with the burner.

Firing Rates

Maximum and Minimum Output Limits

Specifies the operational output ranges for the burner.

Firing Power Selection Guide

Guidance on choosing firing power based on gas type.

Boiler Compatibility and Recommendations

Test Boiler Considerations

Notes on firing rate settings related to test boilers.

Commercial Boiler Integration

Advice for combining with non-CE approved boilers.

Output Supplied Charts

Reading Output from Charts

How to read motor RPM or gas valve pressure.

Example of Output Calculation

Step-by-step guide for determining output.

Installation Requirements

General Installation Standards

Conformance to local legislation and standards.

Permitted Working Positions

Allowed and forbidden orientations for burner installation.

Boiler Plate and Head Length

Modifying boiler plate and selecting head length.

Specific Installation Warnings

Flame Inversion Boiler Warning

Prohibition of use on specific boiler types.

Refractory Material Installation

Guidance on using refractory material in the combustion head.

Fixing the Burner to the Boiler

Combustion Head and Electrode Unit Mounting

Securing the combustion head and electrode unit.

Electrical Cable Connections

Connecting high voltage and probe leads.

Gas Train Assembly and Flange Fixing

Attaching the gas train and mounting the flange.

Fuel and Gas Supply Systems

Pneumatic Gas Valves

Description of proportioning gas valves.

Air/Gas Mixing Process

Explanation of how the air/gas mixer works.

Gas Train Components and Approval

Details of the gas train system and its approval.

Burner Operation and Start-up

Pre-Firing Checks and Procedures

Opening valves and bleeding air before firing.

Burner Start-up Sequence and Troubleshooting

Step-by-step ignition process and fault resolution.

Performance Adjustments

Fan Speed Adjustment

Adjusting fan speed for output modulation.

Gas Valve Delivery Adjustment

Adjusting maximum and minimum gas flow.

Optimal Burner Adjustment and Calibration

Flue Gas Analysis and Calibration

Using analyzers to set CO2/O2 levels.

Max/Min Output and Firing Power Adjustment

Adjusting control box trimmers for output.

Calibration Value Reference

Optimal CO2/O2 for Methane and LPG.

Combustion Head Design

Combustion Head Features and Benefits

Heat resistance, mesh, and flame retention.

Emissions Performance

Emission Value Compliance with Standards

Low emissions compared to EN 676 standards.

NOx Formation Control

How flame design limits thermal NOx.

Final Checks

Post-Installation Operational Checks

Electrical, gas leak, and combustion head checks.

Electrode and Gas Train Checks

Inspecting electrodes and gas train components.

Maintenance Procedures

Periodic Maintenance Requirements

Service by a qualified technician.

Pre-Maintenance Safety Precautions

Power off and gas shutoff procedures.

Combustion Analysis and Adjustment

Checking and adjusting combustion values.

Appendix 1: Combustion Manager CM222

CM222 Operation Principles

Potentiometer settings and limits.

Error Code Reference

List and explanation of error codes.

Burner Program Steps

Sequence of burner operation steps.

Safety Parameters

Parameter Min/Max Values

Table of safety settings with min/max values.

Burner Control Chip Card (BCC)

Description of the BCC for parameter updates.

Burner Control Program Sequences

Start-up Program Diagram

Visual representation of the burner start-up sequence.

Shut Down Program Diagram

Visual representation of the burner shut down sequence.

Electrical Drawings Overview

CM222 Control Unit Wiring Diagram

Wiring schematic for the CM222 control box.

Terminal and Connector Layout

Identification of connection points on the control unit.

Appendix 2: Electrical Connections

Wiring Regulations and Notes

Important electrical connection guidelines and compliance.

Model-Specific Socket Configurations

Socket details for RX 180 S/PV and RX 250 S/PV.

Specific Operation Modes

Modulating Operation with Kits

Using power regulators and converters for modulation.

Ionisation Current Monitoring

Minimum current requirements and measurement.

Functional Electrical Diagram

CM222 Control Wiring Details

Detailed wiring of the CM222 control box.

Component Wiring Connections

Wiring for fan, ignition, valves, and other components.

Wire Color Code Legend

Key to wire colors used in the diagrams.

Operational Wiring Layout

Fan Power Supply Wiring

Connections for the fan power module.

Gas Valve Wiring

Connections for the gas valves.

Installer Electrical Connections

Remote Reset Button Wiring

Diagram for connecting the remote reset button.

Modulation and Setpoint Input Wiring

Wiring for external modulation and setpoint signals.

Probe Input Signal Options

Thermocouple and Resistance Probe Inputs

Connecting various probe types in different circuits.

Current/Voltage Output Probe Inputs

Connecting probes with standard current/voltage outputs.

Modulation and Setpoint Input Wiring

QBE620-P Modulation Input Wiring

Specific wiring for the QBE620-P modulation input.

Climatic Compensation and Setpoint Wiring

Wiring for climatic compensation and setpoint shift.

Electrical Schematics Legend

Component and Connector Definitions

Italian/French explanations of electrical components.

Key to Electrical Layout

Component and Connector Designations

English explanations of electrical components.

Related product manuals