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Rinnai 37AHB SERIES User Manual

Rinnai 37AHB SERIES
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2100-536 Rev A
37AHB SERIES
HYDRONIC FURNACE
SIZES 045 THRU 090
Installation, Operation, and Maintenance Manual
Consumer Safety Information ................................ 2
Overview of the Rinnai Hydronic Furnace ............ 3
Model Number Nomenclature ................................ 3
Physical Data ......................................................... 4
Receiving & Checking Equipment ......................... 5
Installation
Clearances ..................................................... 5
Locating and Mounting ............................... 6-9
Plumbing ................................................. 10-13
Electrical Connections ............................ 14-16
Dip Switch Options ....................................... 17
Thermostat Installation............................ 17-18
Start-Up Procedure ...................................... 19
Troubleshooting ...................................... 20-23
Sequence of Operation ................................... 24-26
Maintenance................................................... 26, 27
Selection Guide .............................................. 27, 28
Air Distribution Guide ..................................... 28, 29
Quick Reference Duct Sizing Chart .................... 30
Hydronic Furnace’s Specifications ....................... 31
Air Delivery and Performance Data ................ 32-51
Accessories .......................................................... 59
Wiring Diagrams ............................................. 60-62
Parts List ......................................................... 63-64
Limited Warranty ............................................. 65-66
To register your hydronic furnace or tankless water heater,
please visit www.rinnairegistration.com
.
Quality Assurance
This product is manufactured in a
facility registered by UL to ISO 9001.
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Rinnai 37AHB SERIES Specifications

General IconGeneral
Model37AHB SERIES
CategoryFurnace
Fuel TypeNatural Gas
Blower MotorECM
Vent TypeDirect Vent
Thermostat CompatibilityStandard
Warranty10-Year Parts, Limited Lifetime Heat Exchanger
EfficiencyHigh Efficiency
StagesTwo-Stage
Ignition TypeDirect Spark

Summary

Consumer Safety Information

SAFETY DEFINITIONS

Defines safety alert symbols and signal words used in the manual.

SAFETY CONSIDERATIONS

Outlines essential safety precautions and general warnings before starting work.

Overview of the Rinnai Hydronic Furnace (RHF)

INTRODUCTION

Introduces the Rinnai Hydronic Furnace and its features for residential and commercial use.

CODES AND STANDARDS

Emphasizes installer's responsibility to comply with codes and local ordinances.

Model Number Nomenclature

Physical Data

Receiving and Checking Equipment

IDENTIFY UNIT

Instructions for identifying the unit using model and serial number from the name plate.

INSPECT SHIPMENT

Procedure for inspecting the unit upon delivery for any shipping damage.

Installation

Installation Notes

Lists important notes regarding furnace installation and configuration.

Locating and Mounting the Hydronic Furnace

Describes general considerations for furnace placement and multi-position installation.

Upflow Installations

Details requirements for installing the furnace in an upflow configuration.

Downflow Installation

Details requirements for installing the furnace in a downflow configuration.

Horizontal Left and Right Installations

Explains installation for horizontal airflow, with or without a cased coil.

Closet Installation

Provides guidance for installing the furnace in a closet space.

Suspended Cabinet Installation

Outlines methods for suspending the furnace cabinet if frame support is not feasible.

Attachment Methods Using Straps

Describes two methods for securing the furnace using straps.

Air System and Ductwork Installation

Covers connecting ductwork and inspecting air distribution systems.

Prohibited Installations

Illustrates improper furnace orientations that are not allowed.

Duct Connections and Filter Installation

Details how to connect supply and return ducts and information on filters.

Plumbing

Codes and General Plumbing

Covers local codes, material requirements, and general plumbing practices.

Flow Sensor Installation

Specifies procedures and torque limits for installing the flow sensor.

Soldering Copper Tubing

Discusses using lead-free solder for domestic water supply connections.

Tubing Insulation and Support

Guides on insulating and supporting copper tubing for heat loss and expansion.

Thermal Expansion of Piping

Explains how to manage piping expansion to prevent noise and damage.

Hydraulic Resistance and Pipe Sizing

Hydraulic Resistance Calculations

Explains how to determine hydraulic resistance of components using equivalent lengths.

Pipe Sizing Considerations

Provides guidance on selecting pipe sizes based on flow velocity and noise.

Expansion Tanks

Stresses the necessity of expansion tanks for hydronic systems to manage pressure changes.

Calculating Equivalent Pipe Length

Procedure for Calculating Total Equivalent Length

Details the steps to calculate the total equivalent pipe length for a system.

Notice and Recommendations

Provides notices on pipe length limits, insulation, and flow direction.

Piping Configuration and System Priming

Piping Configuration

Discusses open loop vs. closed loop systems and Rinnai's product certifications.

Purging and Priming the System

Provides a step-by-step procedure to purge and prime the system without a purge cart.

Electrical Connections

Line-Voltage Connections

Outlines electrical connection requirements based on NEC and Canadian codes.

Safety Warnings for Electrical Work

Includes warnings about power disconnect and potential electrical hazards.

Control Box Relocation

Provides instructions for moving the control box to an alternate location.

Wiring and Control Connections

Field Wiring Diagram and Control Box Connections

Details the field wiring diagram and connections to the control box.

24V Control System and Low Voltage Connections

Explains 24V control system connections and low voltage wiring for thermostats.

Low Voltage Wiring Diagrams and Specifications

System Low Voltage Wiring Diagrams

Illustrates low voltage wiring configurations for thermostats and accessories.

Wire Gauge and Distance Specifications

Provides guidelines on wire gauge and maximum distance for low voltage wiring.

Hydronic Furnace Control Board

Details the layout and connections of the furnace's control board.

Dip Switch Options and Thermostat Installation

Dip Switch Options (Smart Operating System)

Explains how to configure the unit's operating system using dip switches.

Thermostat Installation Considerations

Provides safety advice and mounting guidelines for thermostat installation.

Thermostat Wiring Diagrams and Shunt Jumper Options

Thermostat Wiring Diagrams

Shows wiring configurations for various thermostat types and system setups.

Shunt Jumper Options

Explains the selectable operating sequence options using the 3-pin shunt header.

Start-Up Procedures and Troubleshooting

Start-Up Procedure (Heating Only)

Details the necessary steps and conditions before starting the furnace in heating mode.

Troubleshooting Blower and/or Pump Motor

Provides common issues and solutions for blower and pump motor operation.

Hydronic Furnace Start-Up and LED Troubleshooting

Start-Up Flow Chart

A flowchart guiding the start-up process and initial troubleshooting.

Blower System Troubleshooting

Blower System 115V Troubleshooting Flow Chart

Troubleshooting guide for blower system issues with 115V power.

Circulating Pump Troubleshooting

Circulating Pump 115V Troubleshooting Flow Chart

Troubleshooting guide for circulating pump issues with 115V power.

24V Troubleshooting

24V Troubleshooting Flow Chart

Troubleshooting guide for 24V system issues related to thermostats and PCB.

Sequence of Operation

Standby Mode

Describes the furnace's state when no thermostat demand is present.

Cooling Mode

Explains furnace operation during single-stage and two-stage A/C or Heat Pump cooling demands.

Heating Mode

Details furnace operation for heating, including circulating pump and blower control.

Sequence of Operation (Continued)

Heat Blower ON/OFF Delays and Pump Operation

Explains blower delays and pump behavior during heating demand changes.

Heat Pump Heating Modes

Covers single-stage, second-stage, and emergency heat operation for heat pumps.

Maintenance

Cleaning

Provides instructions for cleaning the furnace's compartments and air passages.

Supply and Return Air Duct Systems

Recommends annual inspection of air ducts for blockages or damage.

Motors

Notes that fan and pump motors are permanently lubricated and require annual cleaning.

Integral Circulator Pump - Replacing Pump Motor Assembly

Step-by-step guide for replacing the circulator pump motor assembly.

Selection Guide

Hydronic Furnace and Tankless Water Heater Sizing Guidelines

Outlines the process for sizing the hydronic furnace and tankless water heater.

Selection Guide (Continued)

General Unit Selection Procedure

Provides a step-by-step guide for selecting the correct unit size and capacity.

Determining Cooling and Heating Requirements

Advises using ACCA Manual J for accurate load calculations.

Determining Total External Static Pressure

Explains how to calculate total external static pressure for system design.

Air Distribution Guide

High Velocity Duct Systems

Discusses considerations for designing high velocity air delivery systems.

Basic Rules for Air Distribution

Lists general rules for duct joint sealing, duct shape, and fitting selection.

High Velocity Duct System Design Factors

Covers critical factors for designing high velocity duct systems, including take-off points.

Quick Reference Hi-Velocity Duct Sizing Chart

Provides a chart for quick reference on hi-velocity duct sizing based on airflow and leg count.

Hydronic Furnace Specifications

Parts List

Unit Assembly Parts

Lists parts for the overall unit assembly, cross-referenced by model.

Control Panel Components

Lists parts for the control panel assembly.

Blower Assembly Components

Lists parts for the blower assembly.

Limited Warranty

Warranty Information

Section for recording purchase and installation details for warranty purposes.

What is Covered?

Defines the scope of Rinnai's limited warranty for materials and workmanship.

How Long Does Coverage Last?

Specifies the duration of warranty coverage for parts and labor.

What Rinnai Will Do

Outlines Rinnai's responsibilities for repair or replacement of defective products.

How to Get Service

Explains the process for obtaining warranty service and proof of purchase requirements.

What is Not Covered

Lists exclusions from warranty coverage, including operational failures and misuse.

Limitation on Warranties

Details limitations on implied warranties and liability for damages.

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