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Riso CZ180 Series User Manual

Riso CZ180 Series
243 pages
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CZ180
CV1860
TECHNICAL MANUAL
REVISION 1.0
AUGUST 2007
Copyright: 2007 Riso Kagaku Corporation
All Rights Reserved. This Technical Manual was prepared
and written for the exclusive use of RISO International Group
Certified Dealers. Reproduction and/or transmittal of this
material in any form or by any means, including photocopying
or recording of the information is strictly prohibited without the
consent of a member of RISO International Group.
RISO KAGAKU CORPORATION (JAPAN)
RISO, INC. (U.S.A.)
RISO EUROPE LIMITED (U.K.)
RISO HONG KONG LIMITED (HONG KONG)
RISO U.K. (U.K.)
RISO THAILAND LIMITED (THAILAND)
RISO KOREA LIMITED (KOREA)
RISO DEUTSCHLAND GMBH (GERMANY)
RISO FRANCE (FRANCE)
RISO IBERICA (SPAIN)
RISO CANADA (CANADA)
ZHUHAI RISO TECHNOLOGY (CHINA)
RISO AFRICA (SOUTH AFRICA)
RISOGRAPH ITALIA (ITALY)
RISO INTERNATIONAL GROUP
RISO Inc. Technical Services & Support
US.RISO.COM

Table of Contents

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Riso CZ180 Series Specifications

General IconGeneral
BrandRiso
ModelCZ180 Series
CategoryDisc Duplicator
LanguageEnglish

Summary

Preface

CHAPTER 1: MAINTENANCE

Preface

Provides Technical Service Information for the digital duplicator Model CZ180 and CV1860 series.

Warning and Safety Precautions

Outlines important safety precautions for handling electrical components and machine operation.

Work Precautions

Advises on avoiding injury from springs/sheet metal and proper part sorting during removal.

Installation Location Guidelines

Specifies suitable and unsuitable locations for machine installation based on environmental factors.

Required JIGs

Details specific tools (JIGs) required for certain maintenance procedures.

Installation Procedures

Step-by-step guide for installing the printer, including voltage setting and shock absorbing sheet removal.

External Cover Removal Procedures

Instructions for removing various external covers of the machine for access.

PCB Bracket Opening Procedure

Details the steps to open the PCB bracket for accessing internal components.

Non-Removable Screws

Identifies specific screws that should not be loosened or removed during maintenance.

CHAPTER 2: MACHINE SUMMARY

Machine Cross-Sectional Diagram

Illustrates the internal components and operation flow of the machine.

Overall Operation Outline

Provides a step-by-step overview of the machine's operational sequence.

Paper Handling Operations

Details the processes of paper feeding, printing, and paper ejection.

Master Removal Process

Describes the mechanism and steps for removing used masters from the drum.

Master Making Process

Explains the procedure of scanning originals and transferring images onto masters.

Master Loading Process

Details the winding and cutting of the master material onto the print drum.

Machine Specifications (CZ180)

Lists the technical specifications for the RISO CZ180 model.

CHAPTER 3: MAIN DRIVE

Main Drive Mechanism

Describes the mechanical workings of the main drive system and safety switches.

Main Drive Disassembly

Provides instructions for disassembling the intermediate gear assembly.

Main Drive Adjustments

Details the procedure for adjusting the print drum removal position (Position-B).

CHAPTER 4: FIRST PAPER FEED

First Paper Feed Mechanism

Explains the paper feed tray elevation and paper feeding movement.

First Paper Feed Disassembly

Covers the removal of elevator link plates and the paper feed tray unit.

First Paper Feed Adjustments

Details adjustments for sensor positions, clutch angles, and paper sensor sensitivity.

CHAPTER 5: SECOND PAPER FEED

Second Paper Feed Mechanism

Explains the second paper feed and vertical printing position mechanisms.

Second Paper Feed Disassembly

Details the removal of load spring, timing cam, and guide roller assembly.

Second Paper Feed Adjustments

Covers the mounting position adjustment of the timing cam.

CHAPTER 6: PRESS SECTION

Press Section Mechanism

Describes the press mechanism, including lifting and lowering the pressure roller.

Press Section Disassembly

Details the removal of the pressure roller and pressure solenoid.

Press Section Adjustments

Explains the procedure for adjusting the pressure lever assembly position.

CHAPTER 7: PAPER EJECTION SECTION

Paper Ejection Mechanism

Outlines the paper separation and ejection processes, including sensor function.

Paper Ejection Disassembly

Covers the removal of suction units, fans, motors, and belts.

Paper Ejection Adjustments

Details the adjustment procedure for the separator position.

CHAPTER 8: PRINT DRUM

Print Drum Mechanism

Explains master detection, ink bottle check, drum rotation, and ink supply mechanisms.

Print Drum Disassembly

Covers the removal of ink bottle guide, set switch, and RF-PCB.

Print Drum Adjustments

Details cleaning the filter and adjusting squeegee gap and ink blocking plates.

CHAPTER 9: CLAMP UNIT

Clamp Unit Mechanism

Describes the home position movement and master release/clamp mechanisms.

Clamp Unit Disassembly

Covers the removal of the clamp unit, motor, and sensor.

CHAPTER 10: MASTER REMOVAL

Master Removal Mechanism

Explains the unit's home positioning, master detection, and removal mechanisms.

Master Removal Disassembly

Details the removal of the master removal unit, sensors, motors, and plates.

CHAPTER 11: SCANNING SECTION

Scanning Mechanism

Explains the original loading and image scanning mechanisms.

Scanning Disassembly

Covers the removal of the image scanner, stripper solenoid, and sensors.

Scanning Adjustments

Details adjustments for scan start position, horizontal position, and read pulse motor speed.

CHAPTER 12: MASTER MAKING SECTION

Master Making Mechanism

Explains the master making unit, detection, cutter, and set mechanisms.

Master Making Disassembly

Covers the removal of safety switches, TPH, RF-Tag PCB, and motors.

Master Making Adjustments

Details adjustments for TPH power, clamp range, write start position, and cut length.

CHAPTER 13: PANEL MESSAGE

Error Type and Point Identification

Explains how error types and points are displayed on the panel.

Error Display Methods

Describes how LEDs and the display indicate errors and machine status.

Panel Message Error Types

Categorizes errors such as Serviceman Call, Jam, Option, Consumable, Set, and Warning.

Panel Message Error Points

Maps error codes to specific machine areas or functions.

Paper Jam Error Display

Explains how paper jam errors are displayed using LEDs and Jxx codes.

Detailed Panel Message List

Provides a comprehensive list of error types, descriptions, and conditions.

Warning Errors (Serviceman Call)

Lists warning errors requiring serviceman intervention.

Parameter Errors (Hx)

Explains parameter errors related to ink color and master density settings.

Persistent Errors in Memory

Lists errors that are backed up in memory and require problem resolution to reset.

CHAPTER 14: TEST MODE

Test Mode Operating Method

Explains how to launch normal and protected area test modes.

List of Test Modes

Provides a categorized list of available test modes for machine diagnostics.

User Mode List

Lists user-configurable modes and their default settings for machine operation.

CHAPTER 15: ELECTRICAL COMPONENTS

Motors, Fans, Solenoids, and Clutches

Identifies and describes the function and test mode for various motors, fans, solenoids, and clutches.

Machine Sensors

Lists and defines the function and type of various sensors used in the machine.

Switches and Sensors

Illustrates and names various safety switches and sensors within the machine.

CHAPTER 16: WIRING DIAGRAMS

Power Supply PCB Photograph

Shows a photograph of the power supply printed circuit board.

Mechanical Control PCB Photograph

Displays a photograph of the mechanical control printed circuit board.

Inter-PCB Connection Diagram

Illustrates the wiring connections between different printed circuit boards.

Power Supply Wiring Diagram

Shows the wiring diagram for the machine's power supply unit.

Main Components Wiring Diagram

Depicts wiring for major components like motors, sensors, and switches.

Mechanical Control PCB CN8 and CN12 Connections

Details the specific wiring connections for CN8 and CN12 on the mechanical control PCB.

Print Drum Area Wiring

Illustrates the wiring connections for components within the print drum area.

Master Making Area Wiring Diagram

Shows the wiring diagram for components in the master making area.

Master Removal Area Wiring

Depicts the wiring connections for the master removal unit.

Paper Ejection Area Wiring Diagram

Illustrates the wiring for components in the paper ejection section.

Operation Panel Wiring

Shows the wiring connections for the machine's operation panel.

Options Wiring Diagram

Illustrates wiring for optional units like the Job Separator and NET-C PCB.

Fuse List and Locations

Lists fuses on the power supply PCB, their system, and connected parts.

CHAPTER 17: OTHER CAUTIONS

Machine Firmware Downloading

Provides procedures and precautions for downloading firmware to the mechanical control PCB.

Replacing the Mechanical Control PCB

Details the steps for replacing the mechanical control PCB, including EEPROM transfer.

CHAPTER 18: APPENDIX

RISO i Quality System Features

Explains performance features of the RISO i Quality System for optimal operation.

Printing Density Control

Describes how printing speed is controlled to achieve solid image prints.

Drum Idling Control

Explains how drum rotation during idling is adjusted for solid image prints.

Thermal Power Control on TPH

Details how TPH thermal power is controlled to match master roll conditions.

Master Making Elongation/Shrinkage Control

Explains how write pulse motor speed is controlled to reduce image elongation/shrinkage.

Ink and Master Remaining Amount Display

Describes how precise remaining ink and master amounts are shown on the operation panel.

Inkless Timer Control

Explains ink level monitoring to prevent false replacement messages and air pumping.

Additional RISO i Quality System Information

Provides guidance for inputting parameters when RF-tag information is insufficient.

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